1. The innovation of small composting equipment is to make full use of the underground space deep pool planning and long-distance refurbishment process, and use a limited aboveground area to make the small-scale harmless treatment of organic waste a reality.
2. Using the composting machine with small capacity, it can reach 2-12 meters, and the fermentation cycle is about 7-15 days. The length of the fermentation tank depends on the situation. It can feed materials at the feed port every day and discharge at the other end. Feed materials every day and discharge materials every day for processing. When the turning and throwing section of the turning and throwing machine needs to be changed, the equipment can be quickly operated to the turning and throwing section.
Chain plate type composting turning equipment for small composting manufacturing line.
3. Intelligent and active control of the turning process of fermented materials. Under the action of the small composting mechanism, the fermented materials will have a fixed turning displacement in the tank, and the materials will be moved back in the tank at regular intervals. Then formed a continuous process of itchy fermentation. The stirring knife is not only turning to throw and oxygenate, but also has the function of crushing materials.
4. The electronic control system of the equipment is advanced and reliable, easy to operate, equipped with remote control, which can be automatic or manual. After the main engine starts to work, turn the rotary button to the “active” state and turn on the walking button, and the fertilizer machine for small composting production starts to work. The turning cart is turned to one side laterally, touches the limit switch, the turning cart stops walking, and the whole equipment moves vertically for 3-5 seconds (approximately 250-300 mm), then the turning cart starts horizontal turning To the other side, so that the reciprocating operation achieves the effects of turning, throwing, and oxygenating.
5. Compact structure, advanced technology, and the use of some beneficial microorganisms can promote the rapid decomposing of organic waste such as livestock and poultry manure. The unique tank-type continuous aerobic fermentation technology is used to quickly decompose, dewater, sterilize, and deodorize organic wastes to achieve the purpose of reduction, resource utilization and harmless treatment. The product quality is stable and the energy consumption is low.
Steam can be passed to the material layer in the drum to increase the temperature of the granulated material, which can increase the salt solubility of the granulated material, and realize the high liquid phase obtained under low moisture content to meet the liquid required for material granulation. Phasor, and can reduce the amount of evaporated water in the drying process.
When needed, ammonia can also be passed to the material layer in the drum to make the material react.
The inner wall of the drum type making granules machine can be lined with several rubber or polypropylene plates, and there are pores in the corresponding position on the cylinder. When the lining moves from the bottom to the top with the cylinder. At the same time, the lining sags due to its own weight, so that it adheres to the lining The material on the top falls due to gravity, which plays a role in automatically cleaning up the material.
During the operation of rotary drum pelleting machine, the operator can observe the material granulation at any time, so as to take timely measures as needed to ensure the normal operation of the system.
Please go to the following link to help you read more information.
Relatively speaking, a factor that is relatively easy to cause the abrasion of organic fertilizer equipment is dust. The stirring teeth granulating equipment actually generates a certain amount of dust during operation and after discharge. If the cleaning and maintenance are not carried out in time, the dust will enter the various connections in the equipment, accumulating more and more over time. , The greater the friction at the equipment connection, and even the accumulation of germs, which will cause certain corrosion to the equipment and affect the performance of the equipment. Therefore, FFM organic fertilizer equipment manufacturer recommends that the staff need to do a comprehensive inspection and maintenance of the equipment when using organic fertilizer equipment.
In the process of organic fertilizer pelleting machine operation, our staff also need to pay attention to the management of the equipment connection. The long-term use of the equipment is a severe test for the equipment. Once there is a lag, the friction of the equipment will increase. Only a high degree of moisturizing can provide good power support for the operation of the organic fertilizer equipment, and the staff must develop a good habit of cleaning and maintaining the equipment regularly.
In addition, we need to pay special attention to the friction of the motor, otherwise it will affect the use effect of the organic fertilizer equipment. The staff should pay attention to checking the operation of the motor at all times. Especially before the load is running, the circuit of the motor should be checked, and if it is damaged, it needs to be updated immediately to ensure safe operation.
In fertilizer production, some auxiliary materials need to be added in order to adjust the carbon-nitrogen ratio, pH, and water content of raw materials. The main raw materials and various auxiliary materials that are roughly piled together in proportion can be mixed evenly by the turning composting machine for poultry manure to achieve the purpose of quenching and tempering. In the operation of the trough auxiliary throwing machine, the raw material pellets are fully contacted and mixed with the air, and the fresh air from the big star can be conserved in the pile, which helps the aerobic microorganisms to actively generate the heat of fermentation, and the pile temperature rises. When the temperature is high, the fresh air. The replenishment of air can reduce the temperature of the stack. A state of alternating medium temperature-high temperature-medium temperature-high temperature is formed, and various beneficial microorganisms grow and multiply in the temperature range that they are adapted to. Realize the special requirements of composting process. Such as crushing of raw materials, giving a certain shape to the pile of raw materials or realizing quantitative displacement of raw materials. The poultry manure fermentation machine can process the materials into small clumps, making the sticky and dense raw material piles fluffy and elastic, forming a suitable porosity. Adjust the moisture of the raw material pile. The suitable moisture content of the raw material hair enzyme is around 55%, and the moisture standard of the finished organic fertilizer is below 20%. During fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause the water to lose its carrier and be freed. Therefore, with the fertilizer production process to reduce water in time, in addition to the evaporation formed by heat conduction, the turning machine of poultry dung turns the raw materials to form a forced vapor emission.
Affected by the hardness, size and shape of the processed materials. Materials that are too hard, too large or too irregular are likely to cause uneven wear of the roller skin.
It has a direct relationship with the material of the roll skin itself. The roller skin with poor material has poor wear resistance, corrosion resistance and short service life.
New type granulator for making organic fertilizer granules.
The uneven feeding will easily cause uneven wear of the roller skin. Severe roll surface wear will affect the production efficiency of the new type organic fertilizer granulator. If it is serious, it is necessary to shut down and replace the new roll surface. The reason for the wear of the roll surface of the organic fertilizer granulator is because the organic fertilizer granulator is in the process of manufacturing. During the pelleting process, the roller surface will gradually wear out, so it is necessary to ensure that the material is fed into the granulator evenly along the length of the roller. If the feed is uneven, annular grooves will appear on the roller surface, which will affect the normal operation of the granulator, and the product size will be uneven. When feeding, the feeder not only needs to feed evenly and continuously, but its length must be consistent with the length of the roller.
The webiste of new type granulation below this content, which can allow you to read more.
The compost turning machine for manure management is laid on the wall of the fermentation tank, and the walking wheel of the excrement dumping machine can walk back and forth along the track under the drive of the driving motor. While the turning and throwing machine is walking, the knife roller with the fixed throwing knife rotates and breaks, flips and throws the male fertilizer in the fermentation tank. The fertilizer is fully mixed with the air during the air movement to provide the life of the fermentation microorganisms. Oxygen required for activities, evaporate water and lower temperature.
Wheel type compost turning equipment produced by FFM company for available large scale organic fertilizer production.
After the manure fermenting machine completes one turning and throwing work, the hydraulic oil cylinder can be used to raise the turning and throwing knife to a certain height, so that the turning and throwing machine can be quickly returned to the starting position of the fermentation tank.
The composting equipment for manure fermentation is a kind of composting process for mixing and crushing to ferment, decompose and degrade materials. The trough type manure turning machine must be made of fermented grains, the fermentation tank must be laid with tracks, and the manure turning machine. Work tasks on the fermentation tank are usually driven by a motor.
The excrement dumping machine completes the migration from one fermentation tank to another fermentation tank through a moving vehicle, and multiple fermentation tanks can adopt a trough type manure dumping machine.
You can connect us by the following contact information. E-mail: info@fertilizerfactorymachine.com TEL: + 86 180 3757 2883
Burning roots, burning cocoons, scenting trees, and dying after using incompletely fermented chicken manure, when the appropriate temperature and humidity are reached, the chicken manure will begin to ferment, and the heat generated by the fermentation will burn seedlings, rot, black roots, and yellow. Leaves, yellowing, and severe plant death. Especially the application of chicken manure in winter and spring is the biggest safety hazard, because the temperature in the greenhouse is high at this time, and the fermentation of chicken manure will emit a lot of heat, which leads to the phenomenon of root burning. Will affect nutrient accumulation and flowering and fruiting in the coming year
In the soil in the salinization shed, chicken manure is not used for the fruit for consecutive years. There is a large amount of sodium chloride in the soil. The average salt content of chicken manure per 6 cubic meters is 30-40 kg, and the salt content of 10 kg per mu is already serious. Restricting soil permeability and activity, the important elements such as phosphine potassium, calcium, magnesium, zinc, iron, boron, manganese, etc., have abnormal plant growth, flower buds are sparse, and the fruit does not bloom, which significantly restricts crops. Increase in yield and quality.
Acidify the soil and induce various rhizosphere diseases and viral diseases. Chicken manure has a pH value of about 4, which is extremely acidic and will acidify the soil, causing the stem base and root tissue to be damaged and severely damaged. Chook manure is carried. A large number of pathogens will break out once the humidity and temperature reach the conditions. It leads to the spread of pests and diseases, breeding of diseases such as virus diseases, root rots, and epidemics, causing plants to linger, yellow withered, stiff seedlings, not blooming, and even death. Viral diseases, epidemic diseases, stem rot, root rot, and bacterial wilt have become the most obvious sequelae of the use of chicken manure.
Root-knot nematode breeding chicken manure is a camp and hotbed for root-knot nematodes. The number of root-knot nematode eggs carried by itself is 100 per 1000 grams. The nematode eggs in chicken manure are very easy to hatch, and the number doubles overnight. Million, the incidence of nematodes in the soil in plots with chicken manure increased by more than 500%. Nematodes are extremely sensitive to chemical agents. After application, the nematodes will quickly move to a depth of 0.5-1.5 meters to escape, so it is difficult to cure them, especially for old sheds over 3 years. Root-knot nematodes are the most deadly hidden danger.
Therefore, it is necessary to ferment the chicken dung with the hlep of our composting mahcine for chook dung. You can visit the following link.
The disc granulation production line is suitable for granulation of various materials, organic fertilizer, organic-inorganic compound fertilizer, etc. It belongs to the universal granulator in the industry. In the course of use, the customer reported that the granulation yield was too low and the size of the particles was uneven. The problems found after on-site observation are summarized as follows.
The fineness of the material is not enough. (The degree of maturity is critical)
The material has too much moisture.
The material is not sufficiently viscous. (Calcium bentonite can be added)
The inclination angle of the disc is wrong. (adjustable)
The spray position is wrong, causing uneven particle size.
Plate pelleting machine for processing a variety of organic fertilizer raw materials.
The above are the conclusions that we have reached after studying the customer’s pelletizing production line. First of all, water spraying granulation does not require very high materials, but the requirements for the beautiful particles are higher. The finer the material, the drier, it is easy to produce millet-like particles during spraying. During the rotation of the equipment, due to The relationship between gravity particles and powder have an obvious division, the particles will have a rolling process from top to bottom, at this time the role of the pan type granulator is very important, we need to spray on the particles when we need large particles, small particles Dip it in powder form to become 2.5mm-5mm product granules. Generally, during granulation, the spray is placed between the granules and the powder, so that new granules are formed, and small particles can be made into finished granules. The granules from the drawing machine enter the dryer and heat up. Come out at about 560 degrees, enter the cooler, use the temperature difference to quickly remove the heat and moisture of the particles, then the moisture of drops below 25%, and then enter the small particles, and the finished particles. To separate the super-large particles, the most important thing is to return the sieved raw materials to the granulator (exceeding standard particles are crushed into small particles or powder by a chain mill), and the small raw materials becomes finished particles. Repeated this way, so that the yield will be greatly increased.
The website will help you to read more information of our pan granulating machine.
The self-propelled fermenting machine adopts a four-wheel walking design. The rotating knife shaft mounted under the frame performs turning, fluffing, and shifting of the raw materials of the pile. It can move forward, backward or turn freely. It only needs one person to control and drive. It is applicable Carry out operations in open fields or workshops. The overall structure of the machine is reasonable, balanced in force, sturdy, safe and reliable, and easy to operate and maintain. The big feature of compoting machine is that it integrates the crushing function in the late stage of the material aging, which improves the crushing efficiency and reduces the cost. It is especially suitable for the production of microbial fermentation materials into good bio-organic fertilizers.
Self-propelled compost turner of moving type designed by FFM company.
The walking type composting machine is composed of transmission device, lifting device, walking device, stacking device, transfer car and other main components, and has the effects of fast turning speed and uniform mixing. The material can be fully contacted with the air to achieve the best fermentation effect, which is suitable for underground trough fermentation. The machine has scientific design structure, high degree of automation, high efficiency, low energy consumption, convenient use and low cost. The feature of this machine is that it saves the manpower and material resources and makes the scale of fertilizer production more flexible. It is especially suitable for converting agricultural waste, stored manure and organic household waste into high-quality bio-organic fertilizer. The walking-type fecal turning machine adopts a mechanical configuration of a high-pressure forced oxygen supply system, which can use the oxygen at the bottom of the tank to evenly supply oxygen to the material, which is convenient for fermenting.
Crawler type composting equipment without workplace restrictions.
The advantages of this equipment are thorough stacking, long moving distance, short fermentation period, and strong production capacity. It is reported that the turning distance can reach about 10 meters, the fermentation cycle is about 1 week, and the annual production capacity can reach 10,000 to 10,000 tons. This machine is widely used in the processing of various livestock and poultry manure, straw, mushroom planting and culture materials, and domestic garbage. Pig manure stacking machine and throwing equipment, according to the width of the tank, the imported compoting machine of self-driven can be divided into 3 meters, 4.5 meters, and 5 meters. The general tank height is about 2 meters, and the processing capacity is 150 cubic meters per hour. Above, diesel is used as the power; domestically-made equipment is mostly driven by electricity, and the processing capacity is below 800 m3, and the flipping power is not as good as that of dies.
If you want to connect with us, you can read the following contact information.
FFM Heavy Industry is a complete set of organic fertilizer production line, organic fertilizer granulator, organic fertilizer turner, organic fertilizer mixer, organic fertilizer grinder, organic fertilizer packaging. As a professional fertilizer machinery company, our experts analyzed that the problem that organic fertilizer equipment is prone to is noise. So if we encounter such a situation in production, how can we find and solve it?
In the mechanical transmission of organic fertilizer pelleting equipment, if there is an abnormality (often reflected in the form of noise), there will generally be changes in the amount of vibration and the vibration waveform. Based on the sound and vibration information (that is, vibration information), the vibration and vibration sources are detected and analyzed, and the deterioration state of the machinery can be quantitatively grasped without stopping and dismantling.
The fault diagnosis of machinery often uses mechanical vibration as a characteristic parameter
(1) The basic parameters of vibration The basic parameters of vibration include amplitude, frequency, and phase.
(2) The award rate is used to judge which part causes vibration for what reason. That is, by comparing the vibration frequency with the natural frequencies of rolling bearings, gears, shafts, rotors, couplings, etc. in mechanical transmission, the vibration can be found out.
(3) The vibration value is used to understand the degradation degree of the equipment. The vibration value is often used to specify the accuracy standard of vibration.
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The poultry dung compost turning machine is laid on the wall of the fermentation tank, and the walking wheel of the excrement dumper can walk back and forth along the track under the drive of the drive motor. While the turning machine is walking, the knife with the fixed throwing knife rotates and breaks, flips and throws the compost material in the fermentation tank backwards. The fertilizer is fully mixed with air during the air movement to provide fermentation-microbial life. Oxygen required for activities, and evaporates water and lowers temperature.
Organic fertilizer fermentation pot with PLC control system monitors the status of poultry dung composting.
After the composting machine for poultry completes one turning and throwing work, the hydraulic oil cylinder can be used to raise the turning and throwing knife silver to a certain height, so that the turning and throwing machine can be quickly returned to the starting position of the fermentation tank.
The fermentating machine for poultry dung is a kind of composting process for mixing and crushing to make the co-materials enigmatically, decompose and degrade. The trough-type manure turning machine must be made of fermented grains, the fermentation tank must be laid with tracks, and the manure turning and throwing machine. Work tasks on the fermentation tank are usually driven by a motor.
The compsot turner with advanced compost craft completes the migration from one fermentation tank to another fermentation tank through a moving vehicle, and multiple fermentation tanks can adopt a trough type manure dumping machine.
Now production needs to be dried. What should I do if it encounters rainy days during drying? At this time, we need our tumble dryer equipment to save you. Our tumble dryer equipment has a good drying effect, but the dryer is like a person and needs maintenance. The more you don’t care about it, the less it will work. If you maintain and maintain it at regular intervals, I guarantee that it will work well, but some customers I just asked, how to maintain and maintain the tumble dryer. Next, our organic fertilizer dryer manufacturer will tell you a simple and effective method.
Rotary dryer made by FFM factory based on the features of raw materials with moisture content.
When the rotary dryer is processing materials, the heat source is the main factor. The moisture of the material determines the main factor of the heat source. These factors determine the drying effect of the material. Therefore, the heat source must be checked and maintained every time. Wipe the heat source with a cotton cloth every few days. To ensure a clean appearance, wipe the inside. Open the back cover and wipe the inside. Wipe the bearing with lubricating oil, which can reduce friction and damage the machine for drying.
When the tumble dryer is drying the material, the door of the feed should be closed. When taking the material, you must wait for the tumble dryer to stop completely. This can avoid other occurrences. In the organic fertilizer drying process, you should not stop suddenly, otherwise it will cause unimaginable damage to the tumble dryer equipment. If it is interrupted due to a power failure, then the power supply of the dryer must be cut off, so when choosing grain drying. When drying , the point is to pay attention to the shape of the grain it produces, and it needs to be consistent with the naturally dried product. This also means that the operation of the machine does not change the nature of the material, nor does it go up.
The complete set of fertilizer coating machine is composed of screw conveyor, mixing tank, liquid pump, main machine, etc. with powder puff or liquid coating process. By using the machine used for coating can effectively prevent the agglomeration of organic fertilizers, and can also be used to increase the content of live bacteria in ecological fertilizer products, increase special nutrients, and improve smoothness.
Generally, the spray volume per ton of fertilizer should not exceed 10 kg. The main machine adopts polypropylene lining or acid-resistant stainless steel. This equipment is specially designed on the internal structure according to the coating requirements, and it is an effective special equipment for organic and inorganic fertilizers.
Drum coating machine is available for fertilizer production plants.
Low cost and convenient operation. The price of large and medium-sized coating type of machine is more than 10,000 yuan each, while the price of TC14-1500A type coating machine is only a few thousand yuan. The operation is simple, 2-3 people can complete the seed coating operation procedure, which can reduce the labor cost by more than 30 compared with the large-scale coating machine.
The coating machine is of excellent quality. The qualified rate of seed quality packaged by TC14-1500A type coating machine is over 97, which is 2-3 higher than the national standard.
The power supply is easy to use. Home lighting power supply is enough. The total power consumption is 1.25KW/hour and the production capacity is 3 tons/hour. The large and medium-sized coating machine consumes 9.1KW/hour per hour, which is 7.3 times higher than the power consumption of this machine.
The link will help you know more about coating equipment.
Horse dung management of composting for producing useful organic fertilizer.
Determine the scale of the horse manure organic fertilizer production line, such as how many tons per year, or how many tons per hour, before determining the price.
The shape of the organic fertilizer particles you want depends onwhat kind of granulator you choose. The granulator designed by our company can produce powder, column, oblate or standard round granules. Commonly used organic fertilizer granulator equipment includes disk type of granulator, rotary drum making granules equipment, rollers granulator and stirring tooth pelletizer. If the particle shape requirements are different, the processing process of the organic fertilizer production line is also different, and the price of the organic fertilizer production line is also different.
Configuration of the organic fertilizer production line: the horse manure production line has different equipment configurations, different prices, and labor intensity. If the output is stable and the output is high, the general configuration is high, and automatic batching equipment should be added to the basic equipment. Automatic packaging equipment, automatic dosing equipment, cyclone dust collector, solid-liquid separation equipment.
Horse dung management method for disposing horse dung into organic fertilizer granules.
Type of organic fertilizer production. The output of the compound organic fertilizer production line or the organic fertilizer production line is the same. The organic fertilizer production line generally considers the high water content, the beneficial bacteria is not resistant to high temperature, and the model is larger than the compound fertilizer model. There are four types of organic fertilizer: pure organic fertilizer, organic-inorganic compound fertilizer, bio-organic fertilizer and compound microbial fertilizer. The configuration of organic fertilizer is also slightly different.
The choice of horse manure fermentation machine: The common fermentation methods of organic fertilizer include windrow fermentation, in-vessel fermentation and groove fermentation. Different fermentation methods and fermentation organic fertilizer production lines are also different. Under normal circumstances, the composting machine is more suitable for the principle of aerobic fermentation process (the advantage of groove fermentation: It is more in line with the principle of aerobic fermentation, it is not easy to form anaerobic bacteria, the fermentation is completely completed, and the fermentation speed is fast).
Determine the environmental assessment to be achieved: Areas with low environmental assessment requirements choose ordinary dust removal equipment, and low investment in organic fertilizer production lines. Areas with high environmental protection requirements need to use high-performance dust removal equipment, which has good equipment effects and can fully meet national requirements Environmental protection standards, so the investment will be higher.
If you want to read more information of disposing horse waste, you can visit this webste.
Disc type of granulator is one of the important equipment for organic fertilizer production, and its main working part is a rotating tilting disc. It is based on the principle of powder material agglomeration and granulation, so that the powder material with wet surface is continuously rolled or turned inside the disc granulator equipment, coupled with mechanical extrusion, prompting these powder materials to gradually form granules. Several parameters that will affect the granulation effect during the production of the disc granulator are: the diameter of the disc body, the height of the disc, the inclination angle and the rotation speed of the disc. Generally speaking, the diameter of the disk pelleting equipment is mainly determined by the output. The annual production capacity of the disc granulator with a diameter of 2 meters can reach more than 10,000 tons, and the annual production capacity of the pelletized disc with a diameter of 2.2 meters can reach more than 15,000 tons. Therefore, the choice of the disc diameter should be based on the design annual production capacity.
Plate pelleting machine for processing a variety of organic fertilizer raw materials.
Once the diameter of the disk pelletizer is determined, the height of the disc can basically be determined. Generally speaking, the larger the diameter, the higher the disc height. However, the height of the disc can also affect the time of the fertilizer on the disc. The particles generated on the disc will have a grading effect due to the difference in the coefficient of friction between the raw material and the disc surface. Small particles stagnate near the bottom of the disc, and larger particles are discharged beyond the edge, so that the higher the disc edge, the longer it takes to form a ball. If the disc height is too low, the ball formation time will be short, and the particles that go out will have a relatively small particle size. Therefore, on the one hand, the height of the tray can affect the size of the particles discharged from the pelletizing tray. On the other hand, it can also affect the output. Because if the material stays in the tray for too long, the discharge speed of the product will be slower, the larger the generated particles. The more non-compliant particles, and the lower the rate of ball formation. Therefore, it is very important to choose the height of the tray reasonably.
Used as fertilizer production equipment, the inclination angle of the pan making granules machine cannot be less than the natural angle of repose of the powdered material of 35°, otherwise the material will stick to the disc and rotate with the disc body. The increase in the angle of inclination and the increase in the speed can prevent materials from accumulating in the lower part, preventing drop and rolling up and down. However, the greater the angle of inclination, the faster the roll-down speed, and the smaller the overflow of particles. The most suitable inclination angle of the disc is related to the diameter of the disc. In other words, the inclination angle of the disc decreases as the diameter of the disc increases. This is because the final velocity of the particles moving along the disc surface increases with the increase of the diameter of the disc. To cause impact rupture, the inclination angle of the disc must be reduced.
It is suitable for granular compound fertilizer manufacturing line.
Since the granules will gradually grow up as they roll down along the surface of the disc, the more the number of times the material rolls in the disc per unit time, the faster the particles will grow up. That is to say, the working efficiency of disc granulator is proportional to the granulator’s rotating speed. Meanwhile, it is thrown to the edge of the disc due to the centrifugal force, these powders collide and fuse with each other, and The liquid phase is bonded together by the surface tension. Therefore, the speed of the rotation speed will affect the bonding and pelletizing process of the powder-grain fertilizer on the one hand. On the other hand, as the inclination angle of the disk increases. If the rotating speed of the disc is too slow, the material will accumulate in the lower part of the disc, and the drop and repeated rolling up and down will not occur, which will also affect the ball formation rate.
Disc plays an essential role in plate making granules machine.
As the speed of the disc pelleting equipment increases, its centrifugal force increases, which will make the granules close to the edge of the disc. In order to maintain the effective use of the disk surface area, the inclination angle of the disk must be increased while increasing the speed. As the inclination angle of the pan increases, the end speed of the particle rolling will increase accordingly, so the inclination angle of national pan should maintain a limit value to prevent the rolling and granulation of the material from causing damage. Therefore, the rotational speed of the disc is also a major influencing factor. Reasonable selection of the parameters of the granulation plate is one of the ways to increase the output, and it is also an important factor to reduce the cost of the product. In order to achieve a higher ball formation rate, various parameters should be adjusted appropriately according to specific conditions. Obtain the best granulation effect to increase production capacity.
If you want to read more information of our plate granulating machine, you can click on the link below.
The cow dung organic fertilizer processing equipment produced by Fertilizer Factory Machine (FFM) Co., Ltd. The characteristic of cow dung organic fertilizer equipment is that cattle manure is processed into organic fertilizer. As one of the important types of organic fertilizer, cow dung organic fertilizer has been loved by cash crop growers all over the country, and it has an indispensable important position. Cattle manure organic fertilizer contains a lot of organic matter, which is an important source of organic matter in the soil. Cow waste processing machine can not only improve the soil, but also improve the fertility of the soil. The organic matter of the soil forms humus through the action of microorganisms and physical chemistry, which can promote the formation of soil water-stable aggregate structure, making the clay soil become loose and easy to cultivate, and the sandy soil becomes structured.
Processing machines Customized for disposing cattle manure with processing machine.
Cattle manure processing machine requires fermentation composting turning, plate granulating equipment, horizontal mixers, drum screening machines, semi-wet material shredders, dryers, coating machines, automatic packaging machines and other equipment. The cattle manure organic fertilizer equipment produced by our company has advanced technology, energy-saving and consumption-releasing, reliable operation, stable operation, compact process layout, scientific and reasonable, no three-emissions, convenient maintenance, and wide adaptability of raw materials. Adapting to various ratios of bio-organic fertilizer, organic compound fertilizer, urban sludge, household waste organic fertilizer. The production of cow dung processing equipment manufacturers is the leading level in China. It is a national environmental protection practical technology promotion project. Chicken manure is rich in organic matter and can provide crop growth. Nutrients can improve soil fertility. There are many kinds of organic fertilizers, the raw materials are very wide, and the fertilizers are also ever-changing.
In order for you to purchase suitable cow manure organic fertilizer equipment, when choosing a cow manure organic fertilizer equipment manufacturer, you must consider the following.
For on-site inspections of manufacturers, it is necessary to choose a formal registered and qualified manufacturer to ensure that the quality and after-sales are guaranteed.
The quality of processing machine for cow dung is the most basic to ensure the normal operation of the equipment. If there is no good quality, no matter how good the appearance is, problems will occur sooner or later. If the quality can’t stand the test, it will definitely affect the mood of customers, and they will think your product is not good. A good manufacturer will strictly control the quality and strive for perfection.
Equipment price. Price is always an important factor considered by buyers. Different equipment configurations will have different prices. How to select a good manufacturer at the same price is a problem we consider, but we must remember that equipment at the same price , The more output that can be satisfied at the same time, the higher the cost performance.
The below link will help you know more information of cow dung organic fertilizer production.
Cat litter fertilizer can increase the activity of insoluble phosphorus in the soil. It can increase yield and improve quality. The combination of organic fertilizer and appropriate amount of fertilizer can balance the contradiction between vegetable growth and fruit, and improve the stress resistance of crops.
During the cat dung decomposition process, which is beneficial to seed germination, stimulates root growth, and promotes crop growth and metabolism. The microorganisms in cat feces naturally secrete enzymes and humus during the decomposition process, regulate soil substances and carry out energy conversion, promote the formation of soil aggregate structure, and enhance the soil’s ability to retain water and fertilizer.
New type vertical shredder designed for cat dung based cat dung fertilizer production.
Detailed Description of Requirements for Cat Dung Organic Fertilizer Production Process
Dewatering system: The main equipment of the drying system includes belt conveyors, drum dryers, coolers and so on. The deodorization and dust removal system consists of a sedimentation chamber, a dust removal chamber.
Screening system is mainly completed by a fertilizer screener, which can be equipped with a primary screening machine and a secondary screening machine, so that the yield rate is higher and the particles are better.
Packaging equipment for cat dung management made by FFM factory.
Finished product packaging systems generally include electronic quantitative packaging scales, silos, automatic sewing machines, etc. In this way, the full-automatic non-intermittent production of the organic fertilizer production line can be realized.
The construction scale of cat manure organic fertilizer production line equipment configuration is generally 30,000 to 100,000 tons per year. When purchasing equipment, consider the raw materials of cat feces, the production site and the local environment
The investment scale and product plan design need to be formulated based on the following conditions: the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.
The drum screening machine is a new generation of new self-cleaning special equipment after the electric vibrating screen and the common mesh drum screen produced by major domestic companies. It is widely used for sieving various solid materials with a particle size less than 300mm. It has many characteristics such as high screening efficiency, low noise, small amount of dust, long service life, small maintenance, and convenient maintenance. Its screening capacity is 60 tons/hour ~ 1000 tons/hour. The rotary drum screener, due to its unique structural characteristics, completely effectively solves the shortcomings of other types of screening equipment. It is the first choice for comprehensive utilization of power stations.
Rotary drum screener produced by FFM factory available for sieving the granules fertilizer or fertilizer materials.
What Advantages can Attract you to Purchase this Machine?
The screening efficiency is high. Because the equipment is equipped with a plate cleaning mechanism, during the screening process, no matter how viscous, humid, or miscellaneous the material entering the separating screen is, the relative movement between the cleaning machine and the screen body will never block the screen. Mesh, thereby improving the screening efficiency of the equipment.
Good working environment. The entire screening mechanism is designed in a sealed dust cover, which completely eliminates the phenomenon of dust flying during the screening process, thereby improving the working environment.
The equipment has low noise. During the operation of the equipment, the noise generated by the material and the rotating screen is completely isolated by the sealed dust cover, so that the noise cannot be transmitted to the outside of the equipment, thereby reducing the equipment noise.
Long service life. The equipment screen is composed of several circular flat steels with a size of 16mm×12mm. Its cross-sectional area is much larger than the cross-sectional area of the screen bars of other separation equipment screens, so the service life is improved.
Convenient maintenance. The equipment is sealed with the equipment observation windows on both sides of the dust cover. The staff can observe the operation of the equipment at any time during work. Convenient and does not affect the normal operation of the equipment.
What is the Working Process of Screening?
The rotary drum type of screener uses a gearbox-type deceleration system to reasonably rotate the central separation drum of the equipment. The central separation drum is a screen composed of several circular flat steel rings. The central separation drum is installed at an angle to the ground plane. The material enters the cylinder net from the upper end of the central separation cylinder. During the rotation of the separation cylinder, the fine material is separated from top to bottom through the screen interval composed of circular flat steel, and the coarse material is discharged from the lower end of the separation cylinder and enters. The equipment is equipped with a plate-type automatic cleaning mechanism. Amid the separation process, through the relative movement of the cleaning mechanism and the sieve body, the sieve body is continuously “combed” by the cleaning mechanism, so that the sieve body is always kept clean during the entire working process. The vibratory sieving equipment will not affect the screening efficiency due to the clogging of the sieve holes.
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The inclined sieve dewatering machine is a device for large-scale solid-liquid separation of sewage, manure water, and biogas slurry with small solid content and large water content.
What is the Working Principle of Dewatering Machine？
The raw manure water content is lifted and sent to the dewatering machine by a material pump, and the squeeze roller gradually pushes the biogas residue to the front of the machine body, and at the same time continuously increases the pressure of the front edge, forcing the water in the material to squeeze under the action of the side pressure belt filter. The work of the dregs dewatering machine is continuous, the material is continuously raised into the body, and the pressure on the front edge is continuously increasing. If the pumped material water is too much, it will be discharged into the raw material tank through the overflow pipe, which also plays a role of stirring. The waste water separated by screw extrusion and filtration can be directly sent to the sedimentation tank. In order to grasp the discharge speed and moisture content, you can adjust the counterweight under the host to achieve a satisfactory and appropriate moisture content.
Product Advancement of Inclined Sieve Solid-Liquid Separator
The innovative technology of the inclined sieve solid-liquid dewatering machine is designed to use a combination of a vibration system, a feeding extrusion system and an automatic washing system to treat aquaculture manure sewage and sewage. It is an effective treatment for the manure and liquid discharged from livestock and poultry farms. What’s more, the separation efficiency of the solid-liquid method can be directly packaged and transported, and the separated liquid can be transported to the anaerobic tank, which can be processed into biogas for domestic use after anaerobic treatment.
What is the Function of Inclined Sieve Solid-Liquid Separator?
It has the characteristics of compact combination, low energy consumption, stable operation, high degree of automation, and good solid-liquid separation effect. Its solid-liquid treatment method for treating pig manure, the removal rate of suspended solids in sewage can reach more than 90%, and the moisture content of the squeezed manure is less than 60%. It is suitable for use in harsh environments with high humidity and strong corrosiveness. It is a new generation of raw materials treatment and environmental protection equipment. The inclined sieve type solid-liquid separator is equipped with complete functions and strong pertinence. The design of the whole machine organically combines the vibration system, slag conveying system and automatic washing system, which improves the sewage treatment capacity and treatment effect. It can squeeze the dregs dry for convenient use and is creative.
Dewatering machine with high separation efficiency.
Dedicated Designs of Inclined Sieve Solid-Liquid Separator
The drive system of the inclined sieve type solid-liquid separator is connected with the main machine with gears, the sewage in the main machine will not enter the reducer, and it is more intuitive to check whether the sealing ring is aging.
After long-term use, the soft connection between the drive system and the hos will not damage the reducer due to the deviation of the spindle.
The electrical box is equipped with an overload protection switch to ensure the safety of the motor during continuous operation.
Solid-liquid separator has electric control box, observation window, inlet pipe interface, drain pipe interface and other details reflect the principle of humanized design, in order to make your operation safe and convenient.
The whole machine is made of 304 stainless steel to ensure wear resistance and corrosion resistance. All stainless steel shell is more durable than carbon steel or ductile iron.
A variety of models can handle materials with a solid content of 10%-80%.
The screen cleaning port is reserved, so that the screen can be cleaned directly without dismantling the pig manure processing equipment.
The rotary drum granulating machine is a molding machine that can manufacture materials into specific shapes. The drum granulator is one of the key equipment in the compound fertilizer industry, which is suitable for the large-scale production of cold and hot granulation and high-, medium and low-concentration compound fertilizers. This equipment is used to perform necessary operations on the materials to be processed, steam and heating are used to adjust the humidity, which increases the temperature of the granulated materials themselves, reduces the water in the granulation, reduces the load of the dryer, and improves the work efficiency.
Rotary drum granulator for cold and hot granulation.
This machine adopts wet granulation. Through a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after the humidity is adjusted. Under a certain liquid phase condition, the material is made by the rotation of the cylinder. The squeezing force generated between the particles reunite into a ball.
First, each basic fertilizer is screened separately, and the screened material is crushed by a crusher and then screened. The under-sieve is sent to their respective hoppers. When the granulation system is in operation, the basic fertilizers are simultaneously sent from their respective hoppers to the feeding hopper via metering equipment, conveying equipment and lifting equipment according to the proportioning requirements. At the same time, the returned material enters the hopper together with the basic fertilizer through the lifting equipment. The basic fertilizers and returned materials are mixed to a certain extent in the process of transportation and lifting, but it is more ideal if a mixing device can be added. The mixture in the hopper is fed to the drum granulator at a certain feeding speed. At the same time, properly pass saturated steam under the material layer, which not only increases the temperature of the material, but also humidifies the material, which is conducive to granulation. If necessary, sprinkle a small amount of water or fertilizer solution on the material to maintain the maximum liquid level of the material to be granulated. The material forms a rolling material bed by the friction generated by the rotation of the drum granulator. The squeezing force generated by rolling makes the material containing a certain liquid phase agglomerate into small particles. These small particles become the core and adhere to the surrounding powder. Form larger particles. Since the drum granulator is generally inclined 1°~2.5° to the discharge end, the pellets slowly roll toward the discharge port while rotating with the cylinder. Qualified pellets leave the drum granulator and then enter the dryer for drying, and then go through screening, cooling, coating, packaging and storage. After being crushed, the on-screen material and the under-screen material are sent to the hopper as the return material and the basic fertilizer is granulated at the same time. Due to the continuous entry of materials and the continuous rotation of the granulator, mass production can be realized.
Characteristics of the Rotary Drum Granulator
The Granulator rate reaches 70%, there is a small amount of returned material, the particle size of the returned material is small, and it can be re-granulated.
Large output, low power consumption and low maintenance cost.
Steam heating is used to increase the temperature of the material, so that the water content of the material is low after the ball is formed, and the drying efficiency is improved.
Use rubber engineering plastics as the inner lining, the raw materials are not easy to stick to the cylinder, and have the effect of anti-corrosion and heat preservation.
Bracket Part: The rotating part of the whole body is supported by the bracket and bears a large force. Therefore, the supporting wheel frame part of the machine is welded by medium carbon steel plate and channel steel, and has passed strict quality control and special process requirements, and has reached the value The purpose of the machine. In addition to the more important thing is the support wheel fixed on the shelf, because considering that it will have a greater friction with the machine body rolling belt, our factory deliberately selects high-quality anti-corrosion and wear-resistant materials to greatly increase the service life of the machine. The frame also adopts the integrated casting technology. In addition, there are hoisting hooks at the four corners of the roller frame, which is convenient for loading, unloading and transportation.
Transmission Part: The moving part is excellent and important, and the whole body work is done in this way. The transmission frame is welded with high-quality channel steel, and has passed strict quality requirements. The main part installed on the transmission frame The motor and reducer are selected from ISO national inspection-free products, and the quality is reliable. The motor drives the belt pulley, V-belt, and reducer to the main shaft to make the body work. The transmission reducer is in the working part of the main shaft and is driven by a nylon log-off connector.
Big Gear: It is fixed on the machine body and meshes with the transmission pinion to drive the machine body to work oppositely. It uses high-tech wear-resistant materials to make the machine have a longer service life.
Rolling Belt: It is fixed on both sides of the body to support the whole body.
Body Part: The most important part of the whole granulator is the body part, which is welded by high-quality medium carbon steel plate, built-in special rubber liner or acid-resistant stainless steel liner, to achieve automatic scar removal and tumor removal, eliminating the traditional scraper device, and Through strict quality control and special process requirements, in order to achieve the purpose of this machine.
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The windrow composting machine adopts a fermentation method commonly used in the production of organic fertilizer, by stacking the materials that need to be turned into a windrow, and then using the composting machine to turn raw materials. This kind of machine not only has a high degree of mechanization and continuous stacking operation, but also can improve the ventilation and oxygen supply of triangular or trapezoidal stacks, thereby speeding up the fermentation of materials and removing moisture. It has the functions of crushing, mixing, throwing and stacking, which will improve the efficiency of fermentation. Moreover, the windrow compost turner has no special requirements for working conditions, and is widely used in farms or organic fertilizer processing plants with small work sites.
Value of Using Windrow Composting Machine
The windrow composting turner has suitable power, low energy consumption and large output, which reduces the production cost of organic fertilizer. According to the technical parameters of the machine, taking the processing of chicken manure as an example. A windrow compost turning equipment can turn the chicken dung 400-500cubic meters of fresh chicken manure within one hour (equivalent to the tireless workload of 100 people at the same time ). It can be converted into a synthetic fertilizer of more than 160 to 200 tons. For an organic fertilizer factory with a daily output of 100 tons of finished fertilizer, workers can operate the machine for less than one hour (referring to the actual mixing time). The energy consumption per ton of fertilizer is less than 1kw, and the average fuel consumption per cubic meter o.08 yuan. The entire plant staff generally only needs 4 or 5 people, which increases the price advantage of finished fertilizers.
Top 2 WindrowCompost Machine from Our Factory?
The types of compost turning machines can be divided according to two methods: working principle and processing capacity.
Working Principle: According to the working principle, it can be divided into wheel type compost turner and crawler type composting equipment. In contrast, the wheel-type compost turning machine made by our professional manufacturer has a low processing capacity and is mainly used to process less organic fertilizer materials (used in small organic fertilizer plants); the crawler-type composting machine has a wide range of applications and can be applied to large, medium and small scales. Used in organic fertilizer plants; crawler hydraulic turning machines have a large processing capacity and are mainly used in large-scale organic fertilizer plants.
Processing Cpacity: Divided by the turning width, our factory can provide you with 2.5 m, 2.8m, 3m and 3.5m of windrow composting machine. Their processing capacity ranges from per hour. It ranges from 250-800 cubic meters to 1273 cubic meters per hour.
Movable compost turner is suitable for working in open space or workshop.Stable operation of crawler type compost making equipment.
Six Advantages of Windrow Composting Machine
The machine is designed according to the principle of aerobic fermentation and adopts four-wheel walking design. The whole machine is small in size, high in work efficiency, stable in operation, flexible in installation and simple in operation. How to compost? When driving, the whole vehicle rides on the pre-stacked long strip of fertilizer, and the auger under the frame is used to throw, fluff and move the raw materials of the fertilizer. After the car passes by, it becomes a new strip stack . It can not only keep and pile the materials evenly, but also loosen and smash the agglomerates in the fertilizer base after fermentation. It is a commonly used supporting intoxication equipment in the harmless treatment of livestock and poultry manure and fertilizer operations.
The design of the composting and fermentation turning machine is reasonable, equipped with a cab, and the transmission adopts a hard-tooth surface reducer and a special gearbox specially made at a fixed point. The quality can be six, the failure is few, and the maintenance is convenient. The machine can be used in the open outdoor field or in the workshop shed.
The turning roller can be raised and lowered hydraulically, which is convenient to adjust the ground gap; the spiral blade of the roller is detachable, which is convenient for maintenance and replacement; the hydraulic motor drives the crawler, which has good adhesion; the crawler travels occupies less land and can turn flexibly, and can turn around on the spot to improve Utilization rate of material storage site.
The steering adopts hydraulic turning. In order to facilitate the adjustment of the distance between the stirring knife and the ground, the machine adopts hydraulic automatic lifting. The transmission of all components adopts a small torsion and durable transmission.
The overall structure of the machine is reasonable, the whole machine has good rigidity, balanced force, concise, strong, stable performance, easy to control, and has strong applicability to the site. Except for the thick frame, the parts are all standard parts, which are easy to use and maintain.
It is suitable for livestock and poultry manure, sludge garbage, sugar factory filter mud, slag cake, straw and sawdust and other materials. It is widely used in the fermentation and decomposing of organic fertilizer plants, compound fertilizer plants, farms, etc.
When you want to know more information about our windrow compost turner, click here https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/.
