Fertilizer Plant

mixed fertilizer production line for bb fertilizer producing

Bulk compost is a mixture of different granular fertilizers. The production process of BB fertilizer is very simple. In addition, the production formula can be changed flexibly. You can adjust the bulk mix recipe to your local soil conditions. BB fertilizer is especially suitable for large-scale planting with complex terrain.

20 ton BB fertilizer fertilizer production plant

Compound granular fertilizer refers to granular fertilizer containing at least two elements: nitrogen, phosphorus and potassium. Compared with the BB fertilizer production line, the NPK production line from sx fpe is more complicated and requires more equipment, such as disc granulator, double-roller granulator, drum granulator, etc.

Bulk mixed fertilizer is also called BB fertilizer. BB fertilizer consists of two or three kinds of granular fertilizers, in which the content of nitrogen, phosphorus and potassium is relatively high. The production technology is not complicated at all. Through the simple mechanical bulk mixed fertilizer production line, different single-material granular fertilizers or compound granular fertilizers can be evenly mixed.

Below, we will introduce you the salient features of the bulk compound fertilizer production line.

• Small investment. In Huaqiang bulk fertilizer production line, there are only three main fertilizer machines, so you don’t need to spend a lot of money.
•Huaqiang bulk mixed fertilizer production line can be used to produce many different BB fertilizers. You can change your fertilizer recipe at any time, and you should make sure the fertilizer recipe is correct.

• The mixing process of this bulk compost production line is very fast. With short mixing times, the granular fertilizer in the mixer does not absorb too much moisture from the air.
•sx bulk mixed fertilizer production line is easy to operate. The batching process, mixing process and packaging process are all controlled by the microcomputer system, which has a high degree of automation.

•The production capacity of Huaqiang BB fertilizer production line is adjustable. Huaqiang experts will choose the right machine for your bulk compound fertilizer production line according to your capacity needs.
• Our bulk compound fertilizer production line is well designed. Our company’s engineers are responsible and professional to design each fertilizer production line for you according to your needs.

More detailed info on bb fertilizer blending plant, welcome go to https://fertilizerplantequiment.com/bulk-blending-fertilizer-production-line/

How to Build a Complete Pig Manure Production Line with 5,000t Pigs?

The specific product configuration of the organic fertilizer production line with pig output of 5,000 tons is as follows.

Windrow composting turning machine or self-driven fermenting machine does not need to build trough, directly puts the materials into strips, and uses a wheeled stacker to ride-straddle to turn the pile and ferment. Trough fermentation is used. According to your pig dung production line scale, you need to build 1-5 fermented bars with a width of 3 meters and a length of 40-60 meters. The fermented product is continuously poured into the fermentation tank, and the turning and throwing machine is used for turning and fermentation, which can regulate the moisture. The purpose of deodorization and dehumidification by mixing uniformly, so that a lot of labor can be saved. It can achieve the purpose of being fully decomposed.
Drum screening machine: Sieving the fermented pig manure organic fertilizer, and detecting the bulk and debris fibers inside, which is convenient for the next step of crushing, granulating and packaging of semi-wet materials.
Pulverizer: The large debris and stones in the sifted pig manure organic fertilizer are crushed, so that it is beautiful and can ensure the quality of the product.
Horizontal mixing mixer: Premixing the sieved and crushed organic fertilizer can ensure the stability of the product quality, and at the same time play a mixing role for the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements .
Granulator: After the pig manure material is crushed and stirred, it is granulated. With our new type organic fertilizer pelletizer, the crushed powder pig dung fertilizer into quality organic fertilizer granules.
Drying machine and cooling machine: Drying and cooling the finished pig manure organic fertilizer particles.
Packing machine: The pig manure organic fertilizer granules are directly packaged and sold.

The price of building pig dung organic fertilizer production line with 50 tons ranges from 100,000 to 1 million. However, what I want to say here is that there are many models of organic fertilizer production lines. Customers should be aware of the difference in the price of each equipment model. , Because there are certain differences in the size of the equipment, the level of output, etc., the price is naturally different. The higher the output, the price will increase slightly.

The pig manure production line with an annual output of 5000 tons can not only cover the local fertilizer demand, but also meet the needs of the surrounding market. Bio-organic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, soil improvement, etc., and have good effects. The state subsidizes agriculture and supports this industry very much, so it is a very good choice to make investment choices.

How to Maintain the Rotary Dryer?

Now production needs to be dried. What should I do if it encounters rainy days during drying? At this time, we need our tumble dryer equipment to save you. Our tumble dryer equipment has a good drying effect, but the dryer is like a person and needs maintenance. The more you don’t care about it, the less it will work. If you maintain and maintain it at regular intervals, I guarantee that it will work well, but some customers I just asked, how to maintain and maintain the tumble dryer. Next, our organic fertilizer dryer manufacturer will tell you a simple and effective method.

Rotary Drying Machine for Sale — Rotary dryer made by FFM factory based on the features of raw materials with moisture content.

When the rotary dryer is processing materials, the heat source is the main factor. The moisture of the material determines the main factor of the heat source. These factors determine the drying effect of the material. Therefore, the heat source must be checked and maintained every time. Wipe the heat source with a cotton cloth every few days. To ensure a clean appearance, wipe the inside. Open the back cover and wipe the inside. Wipe the bearing with lubricating oil, which can reduce friction and damage the machine for drying.

When the tumble dryer is drying the material, the door of the feed should be closed. When taking the material, you must wait for the tumble dryer to stop completely. This can avoid other occurrences. In the organic fertilizer drying process, you should not stop suddenly, otherwise it will cause unimaginable damage to the tumble dryer equipment. If it is interrupted due to a power failure, then the power supply of the dryer must be cut off, so when choosing grain drying. When drying , the point is to pay attention to the shape of the grain it produces, and it needs to be consistent with the naturally dried product. This also means that the operation of the machine does not change the nature of the material, nor does it go up.

You can click here to read more: https://www.fertilizerfactorymachine.com/rotary-dryer-for-sale/

E-mail: info@fertilizerfactorymachine.com

TEL: +86 180 3757 2883

What is the Unique Design of the Coating Machine?

The complete set of fertilizer coating machine is composed of screw conveyor, mixing tank, liquid pump, main machine, etc. with powder puff or liquid coating process. By using the machine used for coating can effectively prevent the agglomeration of organic fertilizers, and can also be used to increase the content of live bacteria in ecological fertilizer products, increase special nutrients, and improve smoothness.
Generally, the spray volume per ton of fertilizer should not exceed 10 kg. The main machine adopts polypropylene lining or acid-resistant stainless steel. This equipment is specially designed on the internal structure according to the coating requirements, and it is an effective special equipment for organic and inorganic fertilizers.

Drum Coating Machine for Processing Fertilizer Granules — Drum coating machine is available for fertilizer production plants.

Low cost and convenient operation. The price of large and medium-sized coating type of machine is more than 10,000 yuan each, while the price of TC14-1500A type coating machine is only a few thousand yuan. The operation is simple, 2-3 people can complete the seed coating operation procedure, which can reduce the labor cost by more than 30 compared with the large-scale coating machine.
The coating machine is of excellent quality. The qualified rate of seed quality packaged by TC14-1500A type coating machine is over 97, which is 2-3 higher than the national standard.
The power supply is easy to use. Home lighting power supply is enough. The total power consumption is 1.25KW/hour and the production capacity is 3 tons/hour. The large and medium-sized coating machine consumes 9.1KW/hour per hour, which is 7.3 times higher than the power consumption of this machine.

The link will help you know more about coating equipment.

https://www.fertilizerfactorymachine.com/drum-coating-machine/

E-mail: info@fertilizerfactorymachine.com

TEL: +86 180 3757 2883

What Kind of Machine can be Used to Screen Fertilizers or Fertilizer Materials？

The drum screening machine is a new generation of new self-cleaning special equipment after the electric vibrating screen and the common mesh drum screen produced by major domestic companies. It is widely used for sieving various solid materials with a particle size less than 300mm. It has many characteristics such as high screening efficiency, low noise, small amount of dust, long service life, small maintenance, and convenient maintenance. Its screening capacity is 60 tons/hour ~ 1000 tons/hour. The rotary drum screener, due to its unique structural characteristics, completely effectively solves the shortcomings of other types of screening equipment. It is the first choice for comprehensive utilization of power stations.

Rotary Drum Screening Machine — Rotary drum screener produced by FFM factory available for sieving the granules fertilizer or fertilizer materials.

What Advantages can Attract you to Purchase this Machine?

The screening efficiency is high. Because the equipment is equipped with a plate cleaning mechanism, during the screening process, no matter how viscous, humid, or miscellaneous the material entering the separating screen is, the relative movement between the cleaning machine and the screen body will never block the screen. Mesh, thereby improving the screening efficiency of the equipment.
Good working environment. The entire screening mechanism is designed in a sealed dust cover, which completely eliminates the phenomenon of dust flying during the screening process, thereby improving the working environment.
The equipment has low noise. During the operation of the equipment, the noise generated by the material and the rotating screen is completely isolated by the sealed dust cover, so that the noise cannot be transmitted to the outside of the equipment, thereby reducing the equipment noise.
Long service life. The equipment screen is composed of several circular flat steels with a size of 16mm×12mm. Its cross-sectional area is much larger than the cross-sectional area of the screen bars of other separation equipment screens, so the service life is improved.
Convenient maintenance. The equipment is sealed with the equipment observation windows on both sides of the dust cover. The staff can observe the operation of the equipment at any time during work. Convenient and does not affect the normal operation of the equipment.

What is the Working Process of Screening?

The rotary drum type of screener uses a gearbox-type deceleration system to reasonably rotate the central separation drum of the equipment. The central separation drum is a screen composed of several circular flat steel rings. The central separation drum is installed at an angle to the ground plane. The material enters the cylinder net from the upper end of the central separation cylinder. During the rotation of the separation cylinder, the fine material is separated from top to bottom through the screen interval composed of circular flat steel, and the coarse material is discharged from the lower end of the separation cylinder and enters. The equipment is equipped with a plate-type automatic cleaning mechanism. Amid the separation process, through the relative movement of the cleaning mechanism and the sieve body, the sieve body is continuously “combed” by the cleaning mechanism, so that the sieve body is always kept clean during the entire working process. The vibratory sieving equipment will not affect the screening efficiency due to the clogging of the sieve holes.

This internet site can help you know more about our rotary drum screening machine.

E-mail: info@fertilizerfactorymachine.com

Phone Number: 0086-180-3757-2883

Dewatering machine is Suitable for Efficiently Reducing Moisture Content

The inclined sieve dewatering machine is a device for large-scale solid-liquid separation of sewage, manure water, and biogas slurry with small solid content and large water content.

Inclined Sieve Separator Machine with Large Capacity — Inclined sieve separator machine dehydrates 40m³materials.

What is the Working Principle of Dewatering Machine？

The raw manure water content is lifted and sent to the dewatering machine by a material pump, and the squeeze roller gradually pushes the biogas residue to the front of the machine body, and at the same time continuously increases the pressure of the front edge, forcing the water in the material to squeeze under the action of the side pressure belt filter. The work of the dregs dewatering machine is continuous, the material is continuously raised into the body, and the pressure on the front edge is continuously increasing. If the pumped material water is too much, it will be discharged into the raw material tank through the overflow pipe, which also plays a role of stirring. The waste water separated by screw extrusion and filtration can be directly sent to the sedimentation tank. In order to grasp the discharge speed and moisture content, you can adjust the counterweight under the host to achieve a satisfactory and appropriate moisture content.

Product Advancement of Inclined Sieve Solid-Liquid Separator

The innovative technology of the inclined sieve solid-liquid dewatering machine is designed to use a combination of a vibration system, a feeding extrusion system and an automatic washing system to treat aquaculture manure sewage and sewage. It is an effective treatment for the manure and liquid discharged from livestock and poultry farms. What’s more, the separation efficiency of the solid-liquid method can be directly packaged and transported, and the separated liquid can be transported to the anaerobic tank, which can be processed into biogas for domestic use after anaerobic treatment.

What is the Function of Inclined Sieve Solid-Liquid Separator?

It has the characteristics of compact combination, low energy consumption, stable operation, high degree of automation, and good solid-liquid separation effect. Its solid-liquid treatment method for treating pig manure, the removal rate of suspended solids in sewage can reach more than 90%, and the moisture content of the squeezed manure is less than 60%. It is suitable for use in harsh environments with high humidity and strong corrosiveness. It is a new generation of raw materials treatment and environmental protection equipment. The inclined sieve type solid-liquid separator is equipped with complete functions and strong pertinence. The design of the whole machine organically combines the vibration system, slag conveying system and automatic washing system, which improves the sewage treatment capacity and treatment effect. It can squeeze the dregs dry for convenient use and is creative.

Dewatering Machine Designed by FFM Factory — Dewatering machine with high separation efficiency.

Dedicated Designs of Inclined Sieve Solid-Liquid Separator

The drive system of the inclined sieve type solid-liquid separator is connected with the main machine with gears, the sewage in the main machine will not enter the reducer, and it is more intuitive to check whether the sealing ring is aging.
After long-term use, the soft connection between the drive system and the hos will not damage the reducer due to the deviation of the spindle.
The electrical box is equipped with an overload protection switch to ensure the safety of the motor during continuous operation.
Solid-liquid separator has electric control box, observation window, inlet pipe interface, drain pipe interface and other details reflect the principle of humanized design, in order to make your operation safe and convenient.
The whole machine is made of 304 stainless steel to ensure wear resistance and corrosion resistance. All stainless steel shell is more durable than carbon steel or ductile iron.
A variety of models can handle materials with a solid content of 10%-80%.
The screen cleaning port is reserved, so that the screen can be cleaned directly without dismantling the pig manure processing equipment.

When you require to read more about dewatering machine, you can click the following website. https://www.fertilizerfactorymachine.com/dewatering-machine/

E-mail: info@fertilizerfactorymachine.com

Phone Number: +86 180 3757 2883

Producing Availavle Fertilizer with Windrow Compost Turner

The windrow composting machine adopts a fermentation method commonly used in the production of organic fertilizer, by stacking the materials that need to be turned into a windrow, and then using the composting machine to turn raw materials. This kind of machine not only has a high degree of mechanization and continuous stacking operation, but also can improve the ventilation and oxygen supply of triangular or trapezoidal stacks, thereby speeding up the fermentation of materials and removing moisture. It has the functions of crushing, mixing, throwing and stacking, which will improve the efficiency of fermentation. Moreover, the windrow compost turner has no special requirements for working conditions, and is widely used in farms or organic fertilizer processing plants with small work sites.

Value of Using Windrow Composting Machine

The windrow composting turner has suitable power, low energy consumption and large output, which reduces the production cost of organic fertilizer. According to the technical parameters of the machine, taking the processing of chicken manure as an example. A windrow compost turning equipment can turn the chicken dung 400-500cubic meters of fresh chicken manure within one hour (equivalent to the tireless workload of 100 people at the same time ). It can be converted into a synthetic fertilizer of more than 160 to 200 tons. For an organic fertilizer factory with a daily output of 100 tons of finished fertilizer, workers can operate the machine for less than one hour (referring to the actual mixing time). The energy consumption per ton of fertilizer is less than 1kw, and the average fuel consumption per cubic meter o.08 yuan. The entire plant staff generally only needs 4 or 5 people, which increases the price advantage of finished fertilizers.

Top 2 Windrow Compost Machine from Our Factory?

The types of compost turning machines can be divided according to two methods: working principle and processing capacity.

Working Principle: According to the working principle, it can be divided into wheel type compost turner and crawler type composting equipment. In contrast, the wheel-type compost turning machine made by our professional manufacturer has a low processing capacity and is mainly used to process less organic fertilizer materials (used in small organic fertilizer plants); the crawler-type composting machine has a wide range of applications and can be applied to large, medium and small scales. Used in organic fertilizer plants; crawler hydraulic turning machines have a large processing capacity and are mainly used in large-scale organic fertilizer plants.

Processing Cpacity: Divided by the turning width, our factory can provide you with 2.5 m, 2.8m, 3m and 3.5m of windrow composting machine. Their processing capacity ranges from per hour. It ranges from 250-800 cubic meters to 1273 cubic meters per hour.

Moving Type Windrow Turner for Sale — Movable compost turner is suitable for working in open space or workshop.

Crawler Type Compost Making Equipment — Stable operation of crawler type compost making equipment.

Six Advantages of Windrow Composting Machine

The machine is designed according to the principle of aerobic fermentation and adopts four-wheel walking design. The whole machine is small in size, high in work efficiency, stable in operation, flexible in installation and simple in operation. How to compost? When driving, the whole vehicle rides on the pre-stacked long strip of fertilizer, and the auger under the frame is used to throw, fluff and move the raw materials of the fertilizer. After the car passes by, it becomes a new strip stack . It can not only keep and pile the materials evenly, but also loosen and smash the agglomerates in the fertilizer base after fermentation. It is a commonly used supporting intoxication equipment in the harmless treatment of livestock and poultry manure and fertilizer operations.
The design of the composting and fermentation turning machine is reasonable, equipped with a cab, and the transmission adopts a hard-tooth surface reducer and a special gearbox specially made at a fixed point. The quality can be six, the failure is few, and the maintenance is convenient. The machine can be used in the open outdoor field or in the workshop shed.
The turning roller can be raised and lowered hydraulically, which is convenient to adjust the ground gap; the spiral blade of the roller is detachable, which is convenient for maintenance and replacement; the hydraulic motor drives the crawler, which has good adhesion; the crawler travels occupies less land and can turn flexibly, and can turn around on the spot to improve Utilization rate of material storage site.
The steering adopts hydraulic turning. In order to facilitate the adjustment of the distance between the stirring knife and the ground, the machine adopts hydraulic automatic lifting. The transmission of all components adopts a small torsion and durable transmission.
The overall structure of the machine is reasonable, the whole machine has good rigidity, balanced force, concise, strong, stable performance, easy to control, and has strong applicability to the site. Except for the thick frame, the parts are all standard parts, which are easy to use and maintain.
It is suitable for livestock and poultry manure, sludge garbage, sugar factory filter mud, slag cake, straw and sawdust and other materials. It is widely used in the fermentation and decomposing of organic fertilizer plants, compound fertilizer plants, farms, etc.

When you want to know more information about our windrow compost turner, click here https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/.

How to make compound fertilizer granules?

Common organic fertilizer granulators are: dual -roller granulator, drummer granulator, disc particle maker, new organic fertilizer granulator, new two -in -one organic fertilizer granules, flat mold granulator, Each granulator has its own production characteristics, and the price of the granulator is also different.

Rotary Drum Granulating Machine for Sale — Rotary drum bio compound organic granulator for cold and hot granulation.

Which granules can be used for NPK production lines?

There are three main types of compound fertilizer granular machines: drummer granulator, disc particle maker and double -roller granulator. What are the differences between these machines for compound fertilizers granulation? What are the advantages and disadvantages of each method?

The disc particle maker mainly uses the rolling of the surface of the disc and the granules of the particles itself, and uses the upper mixture to achieve a high goal rate. The investment cost of granulator equipment is low and the production capacity is strong, but the open -air granular dust is relatively large.

The drummeter is a molding machine that can form the material into a specific shape. The main working method is the granular wetting method. With a certain amount of water or steam, the basic fertilizer can fully react after humidifying in the cylinder. Under certain liquid conditions, with the rotation of the cylindrical body, the squeeze pressure between the material particles is condensed into a ball. The investment cost of fertilizer equipment is high, the production capacity is strong, and the drums are relatively small.

The double -roller granular machine is produced in non -drying normal temperature process, which is formed at one time. The device has less investment, fast results, and good economic benefits. The whole set of equipment has a compact layout, scientific and reasonable, and advanced technology. Energy saving and consumption reduction, no waste discharge, stable operation, reliable operation, and convenient maintenance.

The raw materials are widely adaptable and suitable for raw materials for compound fertilizer, medicine, chemical, feed and other raw materials. A variety of concentrations and types of compound fertilizers (including organic fertilizer, inorganic fertilizer, biofex and magnetic fertilizer) can be produced.