December 2021 – My Blog

What are the price advantages of double roller granulator?

The role of the roller squeeze granulator is to squeeze out the air between the particles, and to make the distance between the particles close enough to generate attractive forces such as van der Waals force, adsorption force, crystal bridges and embedded connections. The granulation of extrusion granulation is mainly based on the strength of the granule formed by the force between the molecules. The following content is the detailed information of roller extursion granulator with price advantages.

The dry extursion granules making machine applies the design of energy-saving and consumption-reducing extrusion granulation. This means that the material is granulated at room temperature. Compared with other methods, it does not require drying measures such as fuel oil and gas.
There is no need to add additional binders. The commonly used domestic compound fertilizer production method is steam granulation. After the water vapor condenses and crystallizes between the material molecules, it acts as a binder in the manufacturing process. However, in the drying process, the water inside and on the surface of the particles must be driven out, otherwise the fertilizer is easy to stick and agglomerate during storage. Using the double roller pelletizer with dry granulation does not need additional additives, only uses the intermolecular force of the material itself, which simplifies the process and reduces energy consumption.
Double roller granulator is suitable for pelleting with dry granulation craft.
Lower investment. Because the drying process is omitted, and the return ratio is low (accounting for about 15 of the total feed volume of the extruder), the process flow is simple and the investment is lower.
Raw material composition Flexible extrusion granulation production line of raw materials is wide. Currently, more than 20 kinds of urea, ammonium chloride, calcium nitrate, potassium sulfate, etc. have been successfully used for extrusion granulation. In addition, the extrusion granulation process can flexibly realize the replacement of product formulas in a very short time, and a set of equipment can produce products with more than 30 formulas.
When using the double roller extrusion pelletizer, green environmental protection has no emissions of three wastes, and the capacity of extrusion granulation consumption is only electric power, and environmental protection has no emissions of three wastes. It adapts to the country’s basic national policy on environmental protection and is also in line with the development strategy of enterprise environmental protection.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

How to extend the span life of new type organic fertilizer pelletizer?

In order to extend the new type of pelletzier effective use time as much as possible, bring better benefits to users, and solve more waste materials at the same time, management personnel should first develop a good habit in peacetime, and regularly invite professionals to do it. Check, once an abnormality is found, find out the cause as soon as possible and eliminate it. At the same time, some key components, such as rotating gears, should be maintained to ensure smooth operation.
Pay attention to check the bearing of the organic fertilizer granules making equipment, because it bears the full load of the equipment and directly affects the service life and normal operation of the equipment. Personnel need to make sure that they inject lubricating oil regularly, and the lubricating oil must be well sealed to ensure that the lubricating oil is clean. In addition, spare bearings are prepared so that when abnormal noises or abnormal heating are found, they can be replaced in time for maintenance.
In addition, some other parts of the equipment need to be inspected regularly, and even if necessary, the equipment can be disassembled, and then inspected and maintained. Pay attention to check the degree of wear and tear of other parts of stirring tooth making pellets equipment. When you find that a certain part may affect the normal operation of the equipment, it should be repaired and replaced in time. There are also some special parts that need to take anti-corrosion and anti-rust measures.

When you require to know more information about the new type organic fertilizer pelletzier, you can visit the following link.

https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

How to solve the abnormal discharge in the rotary drum granulator work correctly?

Because the granulation technology of rotary drum granule making equipment is convenient to granulate, the effect is fast, the filter hole design is reasonable, the screening is rigorous, and the friction filter rod can easily crush and screen solid particles. It is widely recognized by customers in the chemical fertilizer industry. It is the best choice for fertilizer companies to make fertilizers!

The wet-granulator of rotary drum is a rotating cylinder with forming function. It can be studied into wet powder particles through the screen. It is produced by a non-drying room temperature process. It is formed at a time, and the output is 3-5 tons/hour and 15-30tons/hour. Two specifications. The equipment has low investment, quick results and good economic benefits.

Using the drum pelleting equipment can produce compound fertilizers of various concentrations and types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.). In particular, the granulation of rare earth, potash, and ammonium bicarbonate series of compound fertilizers filled the domestic gap and ranked the leading domestic level.

Rotary Drum Granulating Machine for Sale — Rotary drum granulator for cold and hot granulation.

Before using the granulator, check the lubricated pressure roller, check whether the crude fiber formula is too high or whether other ingredients that are not conducive to granulation are too high, adjust the formula or match the appropriate aperture and compression ring modulus ratio. The problem of clogging of the granulator is prone to occur during production. Due to the high water content of the material, this phenomenon mostly occurs when the machine is turned on for the first time. The hydrophobic problem is encountered when the machine is turned on. The dry granulation is performed first, the mold is preheated, and the steam is slow to return Fire temperature. The drum of the granulator is worn too much or the drum does not rotate. The mechanical failures such as the gap between the mold rolls, the carrying capacity of the host, and the uniformity of the feed cause abnormal emissions.

When you require to know more information about the rotary drum granulating machine, you can visit the following link.

https://www.fertilizerfactorymachine.com/rotary-drum-granulator/

Why the self-proprlled compost turner is the best choice for your composting fertilizer production?

The use of ground self-propelled stacker equipment is currently a relatively recent and saves civil and human resources. It can achieve a day of heating, 3-5 hours of deodorization, high temperature sterilization, and seven days of fertilizer. It is not only better than using other fertilizers The mechanical fermentation method is fast, efficient, energy-saving, green and environmentally friendly, and contributes to the realization of sustainable development. To

The ground stacking fermentation needs to pile the materials into long strips, and the materials are regularly stirred and broken by the stacker, and the organic matter is decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost.
The self-propelled composting making equipment is a bio-organic fertilizer that uses the principle of oxygen-consuming fermentation to make the pollutants such as livestock manure, agricultural waste, sugar factory filter sludge, sludge, and domestic garbage into a green and environmentally friendly, and improve soil quality.
Able to mix livestock and poultry manure, sludge with microbial agents, and straw powder evenly, creating a better aerobic environment for the fermentation of materials.
Self-propelled compost turner of moving type designed by FFM company.

The following content shows the performance characteristics of the ground self-propelled stacker.

The wheeled self-pushed compost turner uses pull rods to operate in-situ 180° turning and U-turning, eliminating the trouble that the steering-wheel-type in-situ can’t make a U-turn, saving space, labor, diesel, and new domestic products.
The stack turning shaft can be raised and lowered, and the stack can be turned at high and low speeds according to the moisture content of the material. A material push plate is installed in the front to make the material stack uniform and improve the turning speed and quality.
A material push plate is installed in the front to make the material stack evenly and improve the turning speed and quality.
The use of self-drived fermenting equipment can be adjusted the speed , the triangle belt transmission is eliminated, the steering wheel is balanced, the whole machine is kept stable during work, and the phenomenon of turning the stack without removing the bottom will not occur.
The ground self-propelled stacker adopts a frame multi-pillar automobile-type overall structure, which has a longer service life and is not suitable for deformation. The diesel engine adopts the national standard product, the nationwide warranty, and the clutch adopts a soft drive, which eliminates the iron-to-iron clutch and increases the service life of the equipment shaft, chain and bearing.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/

Why using the manure composting machine of groove type to ferment your manure?

The trough-type manure fermentation stacker is composed of main components such as transmission device, walking device, stacking device, transfer car and so on. The motor directly transmits the power to the reducer through the sprocket to the turning drum. The stirring blades on the drum are spirally distributed, which can turn the material in the fermentation tank to a position 0.7-1m away, and achieve a fast turning speed. , The effect of mixing uniformly, so as to achieve sufficient contact between the material and the air, so that the fermentation effect of the material is better.

After the raw materials are fermented and heated up, the materials are turned over so that the fermented materials are fully in contact with the air, which increases the oxygen content of the material pile, and also volatilizes the water vapor in the material pile, reducing the temperature of the material pile. Fermentation with a trough-type fermenting machine can improve the fermentation process of organic fertilizer, and increase the fermentation period of traditional months to 7-15 days, which improves the production process of organic fertilizer.

The groove type of manure compost turner is a reinforced concrete structure, and two adjacent fermentation tanks share the pool wall. The width of the pool wall is determined according to the requirements of the turning and throwing machine. The pool wall must be able to withstand the pressure of the turning and throwing machine. The bottom plate of the fermentation tank has to withstand the gravity of the fermented material and the loader, and at the same time meet the requirements of ventilation.

For the trough-type fermentation process, there are two ways of feeding and discharging the fermentation tank: batch feeding and discharging and overall feeding and discharging. The characteristic of batch feeding and discharging is that each batch is fed at the end of the fermentation tank, and the material is moved to the other end of the fermentation tank through the turning and throwing operation of the material through the trough-type fermentation stacker. In the second step, the materials are fed and batched at the beginning, and repeated until the end of the fermentation cycle, and the finished materials are discharged from the other end of the fermentation tank.

The groove fermening machine for manure management also performs oxygenation, smashing and mixing operations on the materials while transporting the materials. The characteristic of the overall feeding and discharging is that the whole fermentation tank is filled with material at one time, and when the fermentation cycle is over, the material is discharged at one time. Considering that the turning and throwing of oxygen is likely to cause the temperature of the pile to change in a zigzag shape, which is not conducive to the continuous high temperature of the compost, and affects the damage of the compost. Therefore, a two-stage oxygen supply method is adopted, which is forced oxygen by the fan in the early stage, and forced oxygen by the fan in the later stage, plus turning and throwing oxygen. According to the stack temperature, stack oxygen concentration and other parameters, the air volume of the fan is controlled according to the pre-programmed program. The bottom of the fermentation tank is an air distribution plate, and the air enters the stack from the bottom upwards.

When you require to know more information about the manure composting mahcine, you can visit the following link.

https://www.fertilizerfactorymachine.com/manure-composting-equipmen

Characteristics of Chickcne Dung Composting Turning Machine

The chicken manure turning and throwing machine is the main machine in the complete set of equipment for the production of bio-organic fertilizer. The chicken manure turning and throwing machine adopts a four-wheel walking design, which can be driven forward, backward, and turned by one person. When driving, the whole vehicle rides on the hip and throws it on the long strip fertilizer machine. The rotating knife mounted under the machine performs the mixing, fluffing, transfer and throwing of the raw materials of the fertilizer machine. It can be carried out in an open field or in a workshop.

A major technological breakthrough of the chicken dung making compost machine is the integration of the crushing function of the material in the later stage of fermentation. With the gradual dehydration of the auxiliary material, the knife with a crushing device can effectively crush the plates formed during the fermentation process of the fertilizer, which not only saves a crusher, but also greatly improves the crushing efficiency and reduces the cost. Fundamentally solve the problem of production capacity reduction mechanism.

Using advanced fermentation technology (microbial aerobic fermentation), the high-quality and cheapest chicken manure turning and throwing machine produced by our factory is designed according to the principle of aerobic fermentation, so that the fermentation bacteria have the space to fully exert their functions. If you use bucket machinery, tank fermentation, etc., the fertilizer will become anaerobic, so that the function of the fermentation bacteria cannot be fully utilized, which will affect the quality of the fertilizer and its production cycle.
It is more suitable for the mechanism and process requirements of microbial fermentation of stored manure into fertilizer, and can effectively mix viscous stored manure with microbial preparations and straw powder. Create a better aerobic environment for the material to produce enzymes. In this loose material state, the chicken manure can be deodorized for 3-5 hours, and the temperature will rise in one day. The fermentation temperature can be controlled at 50-70 degrees and maintained for 3-4 days. Fertilizer will be formed within 5-7 days, and the fertilizer will contain no less than 30N billion/g of beneficial microorganisms in the soil. Not only is it much faster than deep tank fermentation, but it also effectively prevents the production of harmful and odorous gases such as hydrogen sulfide, ammonia, and worms during the enzymatic process. It meets environmental protection requirements and can produce good organic fertilizers.

If you have any interest of our chook manure composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

How to judge whether the poultry manure compost equipment is normal?

I believe that there are still friends who make organic fertilizers from poultry manure to judge whether the fermentation of organic fertilizers is normal or not. Basically, they are based on past experience to feel whether the fermentation of fertilizers is mature. Although there will be no major mistakes, it is not a scientific basis. In this way, judging the maturity of organic fertilizers based on experience and scientific basis are two different levels. Relatively speaking, judging the maturity of organic fertilizers based on scientific data is more accurate. So how to judge the maturity of organic fertilizer equipment is considered scientific? We will explain how to judge whether the fermentation of organic fertilizer equipment is normal.

The change in the fermentation temperature of poultry manure making composting machine is the most direct and sensitive indicator of whether the fermentation is normal. Because it is extremely closely related to moisture, aeration and other organic fertilizer fermentation control factors, it is also one of the most complex factors. Our requirements for fermentation temperature changes can be summarized as: the temperature rises steadily in the early stage, the temperature is maintained moderately in the middle stage, and the temperature drops slowly in the later stage. The temperature change in the early stage of fermentation must be dealt with the relationship between fast and stable, that is, the temperature of the fermentation should be fast, but the temperature should not rise too fast, and it should be as stable as possible. The temperature value of the high temperature maintenance in the middle of the fermentation should be moderate, and the duration should also be moderate. The ideal high temperature value for the organic fertilizer equipment fermentation is 50~60℃, and it is strictly prohibited to exceed 70℃. The length of the high temperature maintenance time reflects the quality of the formulation adjustment and the preliminary raw material adjustment.

In-Vessel Composting Poultry Dung Tank — Organic fertilizer fermentation pot with PLC control system monitors the status of poultry dung composting.

The fermentation temperature of fermenting equipment for poultry manure management is mainly regulated by turning over and forced ventilation. Generally, it follows the principle of “unequal temperature from time to time, temperature to unequal time”, that is, in the early stage of fermentation, even if the fermentation temperature rises slowly or even not warm, after 48h The pile must be turned over or ventilated to avoid the formation of an anaerobic environment in the pile. In the high temperature stage, when the stack temperature is lower than 50°C, the stack should be turned over in time to increase the stack temperature to promote the decomposition of organic matter and kill harmful organisms. In the later stage of fermentation, once the temperature exceeds 65°C, it must be turned over in time to prevent carbonization of organic matter and ammonia.

In summary, when we ferment the organic fertilizer equipment, we must strictly follow the method of scientific judgment of maturity, and the above is the method of formal judgment of maturity. The temperature is judged according to the temperature from the early, middle and late stages, so in the organic fertilizer equipment. If you have any interest of our poultry manure composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

Where can you get a durable and high performance small compost turner?

Having a compost turner, you’ll have the capacity to produce huge amounts of compost quickly. Because composting equipment is probably going to see a great deal of deterioration, you’ll need to make sure the gear that you simply choose is both durable and efficient. Where are you able to purchase a durable small composting equipment? Keep these pointers under consideration, and also you must be able to find resilient equipment which will do everything you need it to complete.

Discovering the right Supplier

In order to ensure that the compost turner you acquire meets high standards of quality, you’ll desire to connect with a dependable seller. If you work with the correct vendor, it’s likely that you’ll have access to an excellent selection. You’ll also get the chance to get more details about the equipment you’re considering before you make any buying decisions.

You must find a supplier that will be able to answer your queries to enable you to properly evaluate the machinery that you’re looking with. If you’re able to work using a seller that has a positive reputation, it’s likely that you’ll have got a great experience overall.

Crawler Type Compost Turner for Small Composting Fertilizer Production Plants — Crawler type compost turning machine ferments 1-3t fertilizer materials in one hour.

Being Familiar With Manufacturers

Famous brands can be quite a strong indicator of quality, particularly when you’re making an investment in machinery. If you would like make certain that the compost turner you’re buying is a great match for you personally, it’s an intelligent idea for more information about the company that’s behind the machinery. Research manufacturers and find out whatever you can find.

Even when a compost turner is made with a company that you’re not familiar with, it’s likely that there’s lots of information right when you need it. Set aside a little while for research to be able to find out more about your options. Look for a firm that includes a positive reputation along with a long background of producing compost equipment.

Doing your best with a Tight Budget

Should your funds are limited, you’ll might like to do everything in your ability to take full advantage of the money that you have. Buying a fermenting small amount materials machine is one technique to save, but additionally, there are several other things you can do if you would like get more at a discount.

You might want to examine suppliers in different regions to help you find better deals. The expense of composting equipment may differ from region to region, and acquiring from the right region might lead to significant savings.

You must also give yourself a lot of time to evaluate your options. Tally up every one of the expenses associated with any purchase before you make your final decision. Don’t come up with a commitment unless you’re certain that you’re actually getting a great deal.

Getting a durable small stacking and turning machine doesn’t must be a hard process. Providing you keep these suggestions at heart, you will be able to purchase high-quality equipment that will do exactly what exactly you need it to accomplish. You’ll have the capacity to choose equipment that will provide lots of value for the price.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/small-compost-turner/

Why the double roller granulator is the best chocie for your fertilizer granular production plants?

The main transmission parts of the double dry pelleting machine are made of alloy materials. Stainless steel material, titanium material, chromium and other surface alloy production greatly improve the wear resistance, corrosion resistance, high temperature resistance and pressure resistance, so that the machine has a long service life.
Using the double roller granulating machine to produce granules without any additives, no subsequent drying process, more conducive to the connection and transformation of the existing production process.
Adapt to a wide range of raw materials, particle strength can be adjusted, by adjusting the pressure of the roller, control the strength of the finished product, high particle strength, the increase of the proportion of the bulk is more significant than other granulation methods, especially suitable for increasing the proportion of the product.
Double roller granulator is suitable for pelleting with dry granulation craft.
The dry extrusion type granulator of raw materials by mechanical pressure forced compression molding, without any additives, product purity is guaranteed. It can control environmental pollution, reduce powder waste and packaging cost, and improve product transportation capacity.
Dry roller granulator has compact structure, convenient maintenance, simple operation, short process flow, low energy consumption, high efficiency and low failure rate. Feeding and feeding device adopts frequency conversion stepless adjustment control, high degree of automation, can realize the control of one person and more machines, with low labor intensity and long-term continuous operation characteristics.

What are the main equipment of horse dung organic fertilizer production line?

Horse making composting machine is the most widely used fermentation equipment at present, including walking fermentor tank body, walking track, power harvesting device, dump dump part and trough device (also known as transfer vehicle, mainly used for multi-tank use). Lifting type is mainly used for tank width less than 5 meters, dumping depth less than 1.3 meters. The bearing seat of the pile turning device is fixedly connected with the pile turning frame, and the bearing seat is fixedly connected with two main axes, each spindle is welded with a plurality of pile turning shafts at a certain distance and a certain Angle, and each pile turning shaft is welded with a pile turning plate. The stack turning device is connected with the walking device through a pin shaft. The bearing seat of the walking device is fixedly connected with the walking frame, and the bearing seat is fixedly connected with two connecting shaft one with the walking wheel. One end of the connecting shaft one is connected with one end of the connecting shaft two through the coupling, and the two output shafts of the reducer two are respectively connected with the other end of the two connecting shaft two through the coupling. The electric hoist of the lifting device is fixedly connected with the walking frame, one end of the wire rope is wound on the electric hoist, and the other end is fixed on the turning pile frame.

What is the working principle of horse manure horizontal mixer? The horizontal cylinder body is equipped with two axial blades which rotate in reverse direction, and the material is stirred in axial and radial circulation at a certain Angle, so that the material is mixed evenly and quickly. Horizontal mixer performance characteristics Driven by the reducer shaft speed and blade structure will reduce the gravity of the material. Due to the lack of gravity, differences in particle size and specific gravity of each material are ignored in the mixing process. The strong stirring motion reduces the mixing time and is faster and more efficient. Even if the specific gravity and particle size of materials are different, good mixing effect can be achieved under the rapid and vigorous stirring and throwing of staggered mixing blades. High mixing uniformity, less residue, suitable for mixing more than two kinds of fertilizers and additives premix.

The making powder machine of horse dung is a professional semi-wet grinder researched, improved and elaborately manufactured by the scientific research personnel with many years of production experience in our factory. This machine completely solves the crushing problem of high water content organic matter. The successful development of this machine plays a key role in shortening the production of bio-organic fertilizer, which is mainly reflected in the production process, reducing equipment investment, saving operation cost and so on.

The new type organic fertilizer making granules machine is widely used in the granulation of organic fertilizer. Because of its high pelleting rate, stable operation, durable equipment, long service life, has been selected by many investors as the ideal product. Our company developed and produced internal rotary granulator has four specifications: 600, 800, 1000, 1200. We can also develop and produce other types of teeth agitating granulator according to customer requirements. The shell of granulator is made of thick seamless steel tube, durable and not easy to deform. Coupled with a stable base design, the device runs more smoothly. Therefore, the new type making granules equipment is the best choice for your horse dung organic fertilizer production plants.

The automatic packing scale, also called automatic bag feeding and packing machine, replace manual packaging, realizing the packaging automation is suitable for large enterprises and small and medium-sized enterprises. The operator only needs to put hundreds of bags one by one in the bag-taking part of the equipment, and the equipment will automatically take the bag, print the date, open the bag, measure the signal of the metering device, blank, seal and output. Investors can also add door emergency stop, automatic card delivery, abnormal discharge and other detailed functions, according to the product packaging requirements. The whole packing process of organic fertilizer production line does not need manual operation, which effectively improves the production efficiency for your company, saves the labor cost and management cost, and greatly reduces the cost.

The following link can help you to know more information of horse management system, please click it.

How to invest the pig dung organic fertilizer production plant?

Fermentation machine for pig manure carries on the complete fermentation to the fermentation pig dung materials uniformity. In this way, the front of the fermentation tank can be put into or taken out of the fermentation way, and waste such as feces can be retained for a long time.
Wet material crusher is specialized in crushing high humidity, multi fiber material specialized crushing equipment. This machine uses thehigh speed rotary blade, good particle size of crushing fiber, high energy. Therefore, Semi-wet material crusher is mainly used in the production and processing of organic fertilizer. The semi-wet materials pulverizer is the pig dung production plant best choice.
Mixer mixing speed is fast, uniformity is good, can mix add liquid 30% of the viscous material, work when two rotating blade rotor agitate in the middle. Because the blades have multiple special angles regardless of the shape of the material. Size and density. Using this machine can mixe the powdery pig manure organic fertilizer quickly and efficiently.
Complete pig manure disposal system for pig farms.
Organic fertilizer granulating equipment is a kind of material can be made into a specific shape of the forming machinery. Widely used in the production of organic fertilizer, biological organic fertilizer and other fields. You can choose the best proper granulator for your pig manure making line.
Rotary dryer for pig feces is mainly composed of rotary body, material plate, transmission device, support device and sealing ring components, diameter: φ 1000- φ 4000, length depends on drying requirements. One of the traditional drying equipment is a cylinder with a slightly inclined horizontal direction. The material is added from the higher end, and the high-temperature hot flue gas and the material flow into the cylinder. With the rotation of the cylinder, the material runs to the lower end due to the action of gravity.
Rotary cooling machine cooling a certain temperature at the same time can also reduce water content, reduce labor intensity, improve output. The roller cooling machine is driven by the main motor belt and pulley, through the reducer transmission to the drive shaft, through the open gear installed on the drive shaft and fixed on the body of the big gear ring teeth, work opposite.
The rotary screen equipment adopts combined screen, easy to repair and replacement, the machine structure is simple, easy to operate, smooth operation. The roller screen machine is mainly used for the separation of finished products and returned materials, and can also achieve the classification of finished products, so that the finished products are evenly classified.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

How to choose the processing machine for cow manure management?

The effect is basically the same, all kinds of organic fertilizer manufacturers are numerous, the production technology of each manufacturer is different, so we should choose qualified manufacturers to buy equipment, so as to provide guarantee for the production and sales of cow dung organic fertilizer in the future.
1. First of all, from the current point of view, cow dung organic fertilizer processing equipment has a good development trend in the chemical fertilizer processing industry. Investment in organic fertilizer processing projects of cattle dung will naturally consider the cost of equipment purchase. After all, once the project plan is established, it is necessary to have a clear plan direction for the investment project scale and investment funds. It is very important to choose a complete set of organic fertilizer production line equipment manufacturers, because the whole production line is produced by a manufacturer. In the long-term processing and running-in, formed a relatively perfect production system, equipment can run well.
2. Secondly, determine whether the production of cow waste organic fertilizer is powdery or granular, because the processing process of organic fertilizer determines what supporting equipment needs to be purchased, and the size of the site determines the investment price of the organic fertilizer production line. Equipment manufacturers often send technical engineers to customers’ sites to measure available floor space and plan investment funds to make line configuration choices. Therefore, in the planning stage, it is necessary to find a manufacturer with advanced technology and reliable technology to guide the planning.

Production Line with Complete Cow Dung Processing Machine — Processing machines Customized for disposing cattle manure with processing machine.

3.Process of small cow manure organic fertilizer production line are basically divided into powder and granular. As a user, we should not only have a clear understanding of the technology of the complete production line, but also know the parts and accessories of the equipment to be replaced. No matter we choose fermentation equipment, granulation equipment or conveyor, we need to make a reasonable choice according to the process, site and production capacity.
The comprehensive recovery of cow manure and breeding residue by using the production line of cow manure organic fertilizer can improve the pollution of cattle farm. At the same time, cow manure organic fertilizer production line can provide fertilizer nutrients for the development of green agriculture. In addition, the production line of technology and equipment function increasingly perfect, can effectively maintain the long-term development of organic fertilizer processing plant. Local policies to encourage organic fertilizer industry pointed out the direction of the development of organic fertilizer industry. Therefore, production of organic fertilizer production line in large-scale breeding farms or independent organic fertilizer processing plants is a promising, green and policy-supported project.

The following link can help you to know more information of our cow dung production line, please click it.

htps://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

What is the production process of biological organic fertilizer granulation?

Efficient compound strains and propagation technology.
Advanced raw material blending technology and biological fermentation system.
The best special fertilizer formula technology (can flexibly according to the local soil and crop characteristics, design the best combination of product formula).
Reasonable secondary pollution (exhaust gas and worry gas) control technology.
Choose the most proper bio organic fertilizer making granules machine for your bio granulation plant.
Rotary drum bio organic granulator for cold and hot granulation.

Local resources, market capacity and market coverage radius should be considered comprehensively in the construction of particle length of bio-organic fertilizer production plant. Small bio granulation plants with annual output of 10,000 tons (1.5 tons/hour), 20,000 tons (3 tons/hour), 30,000 tons (4.5 tons/hour) is appropriate, annual output of 50,000-100,000 tons for medium-sized factories, annual output of 100,000-300,000 tons for large factories. The scale of investment and product scheme design should be determined according to the characteristics of bio material resources, local soil characteristics, factory site conditions, and the degree of automation of production.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/bio-pellet-machine/

What is the correct maintenance method of windrow composting machine?

Crawler windrow stacking machine adopts spiral drill pipe hydraulic lifting design. When the working place changes and the height of the stack machine needs to be changed, the height and location of the auger can be adjusted to make the operation more convenient. It has the characteristics of compact design, simple operation and saving working space. Carry out daily maintenance of crawler to ensure stable operation of equipment.

Maintenance method of windrow composting machine of crawler type:

Periodically check whether all nut connections are loose.
Regularly check the wear of the blade of the overturned roller and whether the bolt is loose.
Check the belt tension in the wheel cover periodically.
Add grease to the bearing regularly.
Check diesel regularly.
Fermenting machine of crwler type adopts full hydraulic system, after 200 hours of operation, should prevent and control all hydraulic oil, remove impurities in the hydraulic system filter, and replace the filter element; Check whether the filter should be reused according to the cleanliness of the hydraulic oil discharged. When discharging hydraulic oil, the cylinder rod should be retracted back into the cylinder. The hydraulic system of windrow crawler composting turner should be cleaned every 800 hours. Regular inspection and maintenance of crawler tiller can greatly shorten the use time and performance of the equipment, reduce safety risks, reduce the accident rate and equipment failure rate, so as to improve the production efficiency of organic fertilizer. Recommended to develop equipment maintenance and maintenance systems.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/

Guide for Daily Maintenance of Rotary Drum Pelleting Machine

Do well the run-in test run of new engine or overhauled engine. According to the manufacturer’s technical requirements and test specifications, do a good job of running-in test, through testing and adjustment. Thus smooth and hard bearing surface and suitable fit clearance can be obtained, which provides good basic conditions for bearing load and fit parts’ service life. When after the test run of rotary pelleting machine, also should be based on the technical state of the machinery necessary technical maintenance.
Use qualified oil and water to add the internal of rotary type granulator. Bi of fuel oil and lubricating oil used by tractors and engines shall meet the prescribed quality standards, and appropriate oil brands shall be selected according to different seasons, regions and engine speed ranges.
Cooling water should be soft water with low content of calcium and magnesium minerals. The easy way to soften hard water is to precipitate it after boiling. (organic fertilizer production line) in general production practice. Every 1000 hours of engine operation, BI must wash the scale of the cooling system to improve the heat dissipation performance of the engine.
Ensure proper water tank and oil pressure. The cooling water temperature is generally between 70℃ and 90℃, and the normal water temperature should be kept between 80℃ and 90℃. Water temperature is too low, it is difficult to start, fuel can not be fully burned, engine power decreases, carbon accumulation increases.
The water temperature is too high, some parts of rotary making granules machine are easy to expand and deformation, and even the occurrence of cylinder liner piston stuck and burning tile accidents, but also make the lubricating oil thin, bearing oil film strength is low, wear and tear is accelerated, but also may reduce the fresh air volume. Engine power drops. To ensure that there is a normal oil pressure, that is, ensure that 2 ~ 3kgf/cm2. Oil pressure is too high, easy to leak oil, resulting in poor lubrication.
The oil pressure is too low, indicating that the oil supply is insufficient, the lubrication is not reliable, the wear is accelerated, and even causes the burning tile accident. When found that water temperature and oil pressure of drum granulating equipment is not normal, should be based on the relevant reasons, timely elimination.
The maintenance rules should be carried out carefully. According to the spirit of prevention first and prevention is more important than treatment, keep on the principle of, regularly to clean, fastening, tractors, motor inspection, lubrication, adjustment and change some of the oxidative damage of rubber, plastic parts and wear parts, on time, according to the requirements for technical maintenance, to ensure the normal function of each part, effective and reliable.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/rotary-drum-granulator/

Main Technical Key of Disk Granulator Operation

Control the water content of granulated particles

According to the characteristics of powder: composition, fineness, viscosity, humidity, temperature, etc. Control the moisture content of particles in about 30 ~ 28 percent.

(1) too little water content, difficult to form balls, low yield;

(2) too much water content, large ball, ball surface is sticky, easy to block screen surface;

(3) Appropriate water content, more balls, high yield.

Strictly put good powder quality

1. According to the formula of compound fertilizer seriously the quality of all kinds of raw materials such as chemical fertilizers.

2. Raw material discharging, feeding, are strictly prohibited to have iron, stones greater than 10mm, greater than 10mm wood block. Rice bran and sand can not be more quality indicators, more seriously resulting in low yields.

Pan Granulator for Organic Fertilizer — Plate pelleting machine for processing a variety of organic fertilizer raw materials.

The main technical key of operation pan granulator

1. Do compound fertilizer powder particle size for 70-90 mesh when using the fertilizer machine for pan granulating.

2. Do a good job in staff technical training, improve the technical quality and operation skills of workers.

According to fluid mechanics, it has been proved that the greater the pressure when the liquid is injected from the nozzle, the smaller the through hole and the larger the diffusion surface of droplets. Under the same pressure, the nozzle hole is small and the droplet density is small. The spray hole is large and the droplet density is large.

Pan of Plate Pelleting Machine — Disc plays an essential role in plate making granules machine.

The smaller (or larger) the fog droplets of the feed liquid, the smaller (or larger) the particle size, and the lower (or higher) the output.
The more dense (or thinner) the fog drops of the material, the more (or less) the material is made, and the higher (or lower) the output.

How to choose the nozzle type and specification? The plate pelletizer generally choose B type spherical spiral or B1 type embryonic spiral nozzle is better.

The following link will help you to know more information

https://www.fertilizerfactorymachine.com/pan-granulator/

What should we do to solve the malfunction of doubel roller granultor?

1. The bearing of roller granulator is badly lubricated or even seriously worn.
2. The switch circuit is in poor contact or the single phase is disconnected.
3. Check whether the voltage is too low. If the sound of doule type of pelleting machine is abnormal in the process of operation, the drum will be blocked by obstacles, or even unable to rotate, and the bottom box will vibrate.

Double Roller Making Granules Machine — Double roller granulator is suitable for pelleting with dry granulation craft.

This is usually caused by an object in the bottom box, which then causes granular material to fall off and rattle the barrel. In this case, stop maintenance and troubleshooting. There are also some organic fertilizer equipment reducer due to lack of oil or poor oil quality and overheating. Gears and worms are worn out or badly meshed. Poor lubrication or severe wear of bearings. If the strength of the magnetic field of the organic fertilizer equipment becomes weak, the cause of this situation is usually excessive temperature. If the temperature of dry making pellets equipment is too high, the temperature will rise.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

What Benefits can you Get when Using the Manure Composting Machine?

Mixing function of raw materials. In making fertilizer, in order to adjust the raw material carbon nitrogen ratio, ph, water content, etc., some auxiliary materials must be added. The main raw materials and all kinds of auxiliary materials roughly stacked together in proportion can rely on the toss machine to do mixing operation, evenly mixed, to achieve the purpose of quality control.
Adjust the temperature of the raw material pile. In the operation of the fertilizer machine for fermenting manure, the raw material aggregates are fully in contact with and mixed with the air, and the material pile can contain a lot of fresh air, which is conducive to the active production of aerobic microorganisms and fermentation heat, and the pile temperature rises. When the temperature is high, the addition of fresh air can bring the reactor temperature down. It forms an alternate state of medium-high temperature-medium-high temperature-high temperature, and all kinds of beneficial microorganisms grow and reproduce rapidly in their suitable temperature segment.
Wheel type compost turning equipment produced by FFM company for available large scale organic fertilizer production.
Improve the permeability of the raw material pile. The manure composting system can process the material into small lumps, so that the thick and dense material pile becomes fluffy and elastic, forming the appropriate porosity
Adjust the moisture of the material pile. The suitable water content of manure raw material fermentation is about 55%, and the standard water content of finished organic fertilizer is below 20%. In fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause water to lose carrier and free out. Therefore, with the process of fertilizer timely reduction of water, in addition to the evaporation formed by heat conduction, flipping machine turning raw materials will form mandatory water vapor emission.
Special requirements for composting process. Such as the crushing of manure raw materials, give a certain shape to the pile of raw materials or achieve quantitative displacement of raw materials.

The following link can help you to know more information of our manure fermenting machine, please click it.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

Working Process of Sheep Manure Organic Fertilizer Production Line

1.The amount of sheep manure and straw powder will be mixed together, and the amount of water content will depend on the moisture content of sheep manure. Generally, the process of fermentation goat manure requires a moisture content of 45 percent, that is, knead the sheep manure into a ball by hand, see water between fingers, but without dripping, and dissolve it immediately. Then add corn flour and bacteria, the role of corn flour is to increase sugar, for the fermentation of bacteria, so that multidimensional complex enzyme bacteria quickly dominate.

2.Add the prepared sheep dung mixture to the blender for mixing, mixing must be evenly, thoroughly, no lumps.

3.The mixed ingredients are piled into strips 1.5-2 meters wide and 0.8-1 meters high, which are turned and tossed every 2 days by a tilting machine.

4.Stacking 2 days heating up, 4 days odorless, 7 days loose, 9 days fragrant, 10 days fat.

5.Consequently, you can get the quality organic fertilizer from the sheep waste by using the processing machine for goat waste management.

Goat waste management Method for Making Granules — The 3D diagram of goat waste management for making granules designed by FFM factory.

What is the process of fermenting goat manure?
The temperature of the second day of goat manure fermentation stacking can reach 60℃-80℃ to eliminate escherichia coli, insect eggs and other pests. On the fourth day, the stench of sheep excrement was eliminated. Day 7 the compost becomes loose and dry with white mycelia. On the ninth day, a bouquet of wine koji was emitted. On the tenth day, the quality goat manure organic fertilizer was fermented and mature.

The following link will help you to know more information of our goat manure production line.

https://www.fertilizerfactorymachine.com/goat-waste-management/

What is the Steps of Disposing Cow Manure?

Transport the processed cow dung directly to the raw material bin (or the raw material mixer).
cow dung to disc homogenizer, even add to the granulating disc rotating disk in liquid components or just the right amount of water through the granulating disc liquid components distributor sprinkled on the disk material, in order to meet the snow into a ball the wave phase rotation of the disc and rim to produce friction materials and centrifugal effect, make the material produces circumferential movement.The powder particles rub and squeeze each other, gradually reunited into a ball.
Due to the difference of granular stars, the gravity and centrifugal effects are also different. When the gravity and centrifugal effects increase enough to overcome the friction between the particles, they are thrown out of the disk, and the smaller particles remain in the disk and continue to adhere to the fine particles.
Transport the cow manure to the organic fertilizer drier machine for heat exchange with the heat from the hot blast stove.
Transported to the hot screening in the separation of particles, small particles directly returned to the disc homogenizer, as the core to continue to participate in the particle adhesion into the ball.
Transported to the organic fertilizer cooler, through the natural cold air or forced cold air cooling fertilizer.
Transported to the finished cow dung product sieve machine, the large particles by the grinder after grinding back to the disc homogenizer continue to participate in the ball forming。
The qualified products after screening are transported to the coating machine for coating treatment.
Transport to automatic packing scale for weighing, packing and storage.

The following link can help you to know more information of cattle manure processing machine, please click it.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

Why Use the Self-Propelled Composting Machine?

The self-walking composting machine is a kind of flip equipment which is driven by diesel engine and electric power and needs human real-time operation. The walking rice toss machine is a kind of equipment walking on the ground. The four wheel design makes the toss machine can move forward, turn and reverse, similar to the ordinary operation car. The application of anti-skid tires, when walking, the vehicle straddles the strip pile, the car after the formation of a new strip pile, before and after the installation of baffle, can prevent material splashing in the process of flipping, can be in a variety of occasions.

Many farmers often lack the capital and willingness to invest in livestock waste treatment facilities, but now a government subsidy mechanism can help promote the environmentally friendly treatment of livestock waste. There is no need to build fermentation tank, which can effectively reduce capital construction investment and increase the utilization rate of land. First of all, the auxiliary materials (livestock and poultry manure, straw, etc.) will be stacked into a long strip stack, and the self-propelled fermentation machine 5 will be used to flip and toss the stacked materials. Under aerobic conditions for the decomposition of organic matter, in the late stage of material fermentation also has a crushing function, powerful function.

Self-movable composting machine has long been favored by customers for its flexible operation form, and quick and efficient working characteristics. Self-pushed composting turning machine is widely used in turning and fermentation of all kinds of materials (livestock and poultry waste, sludge sludge, straw, slaughterhouse waste, edible fungi, etc.).

Phase size can be divided into 2 meters, 3 meters, 4 meters, 5 meters, 6 meters and other models, so customers in the purchase of flip machine, and the manufacturer to clear the capacity, for you to choose a suitable self-pushed type of fermenting equipment.

Our fermentation machine is not ready, flip fermentation comaterial is uniform, so that the bacteria and raw materials fully contact, good water control ability, adequate oxygen supply, and then promote the fermentation thoroughly decomposed. Applicable to the annual output of 3000-5000 tons to the annual capacity of 200,000 tons of all kinds of organic fertilizer tilting machine.

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https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/

How to Build a Complete Pig Manure Production Line with 5,000t Pigs?

The specific product configuration of the organic fertilizer production line with pig output of 5,000 tons is as follows.

Windrow composting turning machine or self-driven fermenting machine does not need to build trough, directly puts the materials into strips, and uses a wheeled stacker to ride-straddle to turn the pile and ferment. Trough fermentation is used. According to your pig dung production line scale, you need to build 1-5 fermented bars with a width of 3 meters and a length of 40-60 meters. The fermented product is continuously poured into the fermentation tank, and the turning and throwing machine is used for turning and fermentation, which can regulate the moisture. The purpose of deodorization and dehumidification by mixing uniformly, so that a lot of labor can be saved. It can achieve the purpose of being fully decomposed.
Drum screening machine: Sieving the fermented pig manure organic fertilizer, and detecting the bulk and debris fibers inside, which is convenient for the next step of crushing, granulating and packaging of semi-wet materials.
Pulverizer: The large debris and stones in the sifted pig manure organic fertilizer are crushed, so that it is beautiful and can ensure the quality of the product.
Horizontal mixing mixer: Premixing the sieved and crushed organic fertilizer can ensure the stability of the product quality, and at the same time play a mixing role for the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements .
Granulator: After the pig manure material is crushed and stirred, it is granulated. With our new type organic fertilizer pelletizer, the crushed powder pig dung fertilizer into quality organic fertilizer granules.
Drying machine and cooling machine: Drying and cooling the finished pig manure organic fertilizer particles.
Packing machine: The pig manure organic fertilizer granules are directly packaged and sold.

The price of building pig dung organic fertilizer production line with 50 tons ranges from 100,000 to 1 million. However, what I want to say here is that there are many models of organic fertilizer production lines. Customers should be aware of the difference in the price of each equipment model. , Because there are certain differences in the size of the equipment, the level of output, etc., the price is naturally different. The higher the output, the price will increase slightly.

The pig manure production line with an annual output of 5000 tons can not only cover the local fertilizer demand, but also meet the needs of the surrounding market. Bio-organic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, soil improvement, etc., and have good effects. The state subsidizes agriculture and supports this industry very much, so it is a very good choice to make investment choices.

Disc Pelleting Machine for Granular Fertilizer Production

Because the pan granulatior machine has a very important feature is the ability to classify the size. In layman’s terms, when using a plate of type granulator, there is a fixed requirement for the size of the product. Because the friction coefficient of the feed powder and smaller particles is large, it is often in the bottom bin where the material is tumbling in the pan, and can rise to the highest position of the turntable before falling. The larger agglomerates are often on the surface of the bed, and the flow path is relatively short. During continuous operation, the largest agglomerates or the agglomerates with the required particle size of the product will overflow out of the disk from the surrounding baffle, while the smaller agglomerates and fine powder are still retained in the disk and continue to increase the particle size until It overflows only when the required granularity is reached.
Because the screening function of the pan type ofmaking granules machine is an important feature of its own, this point has a very important role in industrial production. In many occasions, the required products can be obtained directly through this function, without too much follow-up step strength, such as sieving. If the particle size requirements of the product are very strict, then as long as the rotating comb screen discharging machine is assembled on the disc granulation drum, a more uniform particle size product can be obtained.

The follwing link will help you to read more.

https://www.fertilizerfactorymachine.com/pan-granulator/

Operation Precautions of Poultry Manure Compost Turner

1. When the poultry manrue composting machine of chain type is running, no one should pass by the stacker; press the alarm bell before driving, and the personnel should leave the machine to prevent accidents.
2. When the composting machine for poultry manure is running, no maintenance or lubricating oil is allowed.
3. When turning the pile, you must walk at the designated speed, and you must not work beyond su.
4. Non-operators of this machine are not allowed to operate the machine privately. Operators are not allowed to operate the flipping machine when they drink alcohol or are unwell.
5. For the sake of completeness, all tracks of the flipper must be grounded.
6. When replacing the trunking or cable, the power supply must be cut off.
7. When lifting and hoisting, it is necessary to pay attention to the investigation at all times to prevent the roller from being placed too low to damage the blades, and to prevent the head from being pulled too far and the hoisting shaft and bearing seat from being damaged. When the hoisting wire rope has one-sided wire breakage or hairiness, the wire rope should be replaced in time.

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https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/