fertilizer pelltizer/granulator

Main Technical Key of Disk Granulator Operation

Control the water content of granulated particles

According to the characteristics of powder: composition, fineness, viscosity, humidity, temperature, etc. Control the moisture content of particles in about 30 ~ 28 percent.

(1) too little water content, difficult to form balls, low yield;

(2) too much water content, large ball, ball surface is sticky, easy to block screen surface;

(3) Appropriate water content, more balls, high yield.

Strictly put good powder quality

1. According to the formula of compound fertilizer seriously the quality of all kinds of raw materials such as chemical fertilizers.

2. Raw material discharging, feeding, are strictly prohibited to have iron, stones greater than 10mm, greater than 10mm wood block. Rice bran and sand can not be more quality indicators, more seriously resulting in low yields.

Pan Granulator for Organic Fertilizer — Plate pelleting machine for processing a variety of organic fertilizer raw materials.

The main technical key of operation pan granulator

1. Do compound fertilizer powder particle size for 70-90 mesh when using the fertilizer machine for pan granulating.

2. Do a good job in staff technical training, improve the technical quality and operation skills of workers.

According to fluid mechanics, it has been proved that the greater the pressure when the liquid is injected from the nozzle, the smaller the through hole and the larger the diffusion surface of droplets. Under the same pressure, the nozzle hole is small and the droplet density is small. The spray hole is large and the droplet density is large.

Pan of Plate Pelleting Machine — Disc plays an essential role in plate making granules machine.

The smaller (or larger) the fog droplets of the feed liquid, the smaller (or larger) the particle size, and the lower (or higher) the output.
The more dense (or thinner) the fog drops of the material, the more (or less) the material is made, and the higher (or lower) the output.

How to choose the nozzle type and specification? The plate pelletizer generally choose B type spherical spiral or B1 type embryonic spiral nozzle is better.

The following link will help you to know more information

https://www.fertilizerfactorymachine.com/pan-granulator/

How to ferment mushroom residue into organic fertilizer?

Fermentation process steps of mushroom residue as organic fertilizer production line.

1. The amount of bacteria added.

With a small amount of raw materials fermentation process dosage.

2. Fermentation process.

2.1 raw material mixing ratio and composting requirements. According to animal manure and fertilizer (5-10): 1, this ratio is the weight ratio. According to the output, the width of fertilizer trough and strip stack should be well done, and the depth should be 0.8m-1.35m.

2.2 use organic fertilizer equipment for fermentation treatment. According to the need, spread the appropriate amount of bacteria, turn the pile once and turn the pile twice continuously. When the temperature rises to 50 ℃ or 60 ℃, it will be turned over and cooled down. After several times of turning, it can be fully decomposed in 7-15 days.

groove type compost turner — Groove type compost turner for turning mushroom residue

3. The middle and late stage technology of organic fertilizer equipment.

After fermentation, it can be further processed: crushing, drying, screening and packaging. Or crushing, granulation, drying, screening, coating, packaging.

If deep processing is not planned for the time being, the fermented semi-finished products can be stacked in the semi-finished products warehouse for post ripening. In the late ripening stage, it can be stacked more than 3 meters high. In order to prevent nutrition loss, plastic film should be used to cover tightly and reserve.

There are three configurations in the production line of mushroom residue as organic fertilizer.

High configuration of mushroom residue organic fertilizer production line.

1. Fermentation part: fermentation machines, double shaft high humidity grinder, drum screening machine
2. Granulation part: horizontal mixer, agitator granulator, dryer, cooler, drum screening machine, induced draft fan, coating machine, packaging equipment, belt conveyor, etc.

Configuration in the production line of mushroom residue organic fertilizer.

Fermentation overturning machine, semi wet material grinder, horizontal mixer, granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.

Small Scale Organic Fertilizer Prodution Plant

Low configuration of mushroom residue organic fertilizer production line.

Fixed fermentation overturning machine, semi wet material grinder, horizontal mixer, granulator, drum screening machine, packaging equipment.

Here are more other organic fertilizer production lines for you.

Email: info@fertilizer-plants.com

The disc granulator can granulation of cat litter, fermentation bacteria and feces

The disc granulator can granulation of cat litter, fermentation bacteria and feces. How to granulation? Zhengzhou SX organic fertilizer equipment manufacturers to tell you about the specific process.

The specific granulation process of disc granulator.

The raw meal powder is evenly wetted by atomized water in the double shaft mixer, and is opened into a ball core with uniform particle size, and then sent to the pelletizing plate for granulating fertilizer. The moisture content of the pellet should be controlled between 12% and 14%. Most of the water should be added into the double shaft mixer, and only a small amount of water should be added into the pelletizing plate, and the amount of water added should be controlled at about 0-3%. Dry powder granulation is directly added into the pelletizing plate and sprayed with appropriate amount of water. After entering the pelletizing plate, the pellet core moves along a parabola under the action of centrifugal force, friction force and gravity. Due to the cohesiveness and plasticity of materials, the ball nuclei are bonded to each other and grow up gradually.

Disc Pan Granulator for Organic Fertilizer Granulation

The particles will roll down off the edge of the plate. Because of the cohesiveness of the material and the natural volatilization of the liquid film on the surface, the material ball has a certain strength, and then with the rotation of the inclined disc body, it is discharged from the edge of the disc.

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