Fertilizer Equipment

mixed fertilizer production line for bb fertilizer producing

Bulk compost is a mixture of different granular fertilizers. The production process of BB fertilizer is very simple. In addition, the production formula can be changed flexibly. You can adjust the bulk mix recipe to your local soil conditions. BB fertilizer is especially suitable for large-scale planting with complex terrain.

20 ton BB fertilizer fertilizer production plant

Compound granular fertilizer refers to granular fertilizer containing at least two elements: nitrogen, phosphorus and potassium. Compared with the BB fertilizer production line, the NPK production line from sx fpe is more complicated and requires more equipment, such as disc granulator, double-roller granulator, drum granulator, etc.

Bulk mixed fertilizer is also called BB fertilizer. BB fertilizer consists of two or three kinds of granular fertilizers, in which the content of nitrogen, phosphorus and potassium is relatively high. The production technology is not complicated at all. Through the simple mechanical bulk mixed fertilizer production line, different single-material granular fertilizers or compound granular fertilizers can be evenly mixed.

Below, we will introduce you the salient features of the bulk compound fertilizer production line.

• Small investment. In Huaqiang bulk fertilizer production line, there are only three main fertilizer machines, so you don’t need to spend a lot of money.
•Huaqiang bulk mixed fertilizer production line can be used to produce many different BB fertilizers. You can change your fertilizer recipe at any time, and you should make sure the fertilizer recipe is correct.

• The mixing process of this bulk compost production line is very fast. With short mixing times, the granular fertilizer in the mixer does not absorb too much moisture from the air.
•sx bulk mixed fertilizer production line is easy to operate. The batching process, mixing process and packaging process are all controlled by the microcomputer system, which has a high degree of automation.

•The production capacity of Huaqiang BB fertilizer production line is adjustable. Huaqiang experts will choose the right machine for your bulk compound fertilizer production line according to your capacity needs.
• Our bulk compound fertilizer production line is well designed. Our company’s engineers are responsible and professional to design each fertilizer production line for you according to your needs.

More detailed info on bb fertilizer blending plant, welcome go to https://fertilizerplantequiment.com/bulk-blending-fertilizer-production-line/

Rotary Drum Pelleting Machine with Four Benefits

Steam can be passed to the material layer in the drum to increase the temperature of the granulated material, which can increase the salt solubility of the granulated material, and realize the high liquid phase obtained under low moisture content to meet the liquid required for material granulation. Phasor, and can reduce the amount of evaporated water in the drying process.
When needed, ammonia can also be passed to the material layer in the drum to make the material react.
The inner wall of the drum type making granules machine can be lined with several rubber or polypropylene plates, and there are pores in the corresponding position on the cylinder. When the lining moves from the bottom to the top with the cylinder. At the same time, the lining sags due to its own weight, so that it adheres to the lining The material on the top falls due to gravity, which plays a role in automatically cleaning up the material.
During the operation of rotary drum pelleting machine, the operator can observe the material granulation at any time, so as to take timely measures as needed to ensure the normal operation of the system.

Please go to the following link to help you read more information.

https://www.fertilizerfactorymachine.com/rotary-drum-granulator/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Is it better to ferment animal manure in a groove or piles?

In order to process livestock manure into organic fertilizer, fermentation is the most important link. Usually, there are two kinds of fermentation forms: groove composting and windrow composting. Which one is better? What is the difference?

Before fermentation, the solid feces needed for fermentation should be fully mixed with auxiliary materials and various fermentation regulators. Of course, the organic fertilizer mixer can be used in this process. Even if there are differences in particle size and specific gravity of materials, it can be fully stirred evenly to achieve a good mixing effect and is more conducive to the fermentation of materials.

Hydraulic Crawler-Type Compost Turner Machine — Hydraulic Crawler-Type Windrow Compost Turner Machine

Windrow composting machine.

Windrow composting is to stack materials into a certain height of piles, without the need to build a fermentation tank. Through the overturning function of the windrow turner machine, the natural wind is fed into the pile from both sides of the pile to provide oxygen to realize composting and fermentation.

The turner is mainly composed of tipping device, walking driving tractor and transmission system, mainly driven by internal combustion engine. Due to the low stacking height of materials, the effect of temperature rise is not good. Due to outdoor accumulation fermentation, it is easy to be affected by seasons and rainy days. In addition, its exhaust pollution, odor and water seepage will bring environmental problems.

Pig Manure Composting — Manure Composting process in Organic Fertilizer Plant

The stacker tipper is suitable for the pretreatment of sticky materials, small-scale production, farm fertilizer production, no fixed production site or temporary production. In order to make the equipment have the adaptive control function and enhance the ability of the equipment to adapt to the material, more research should be done on the self-adaptive control of the stacking height of the stacking machine. Since it is manned equipment, the cockpit with air conditioning and air filtration and purification system should be equipped to improve the working environment.

Trench fermentation.

The top of both sides of the fermentation tank is equipped with rails, and the tipper can run back and forth on the track. Generally, one machine with multiple tanks is equipped for the tank type tipping machine. The transfer of the tipping machine between the fermentation tanks can be realized by the transfer machine.
In the process of tank fermentation, the state of medium temperature high temperature medium temperature high temperature alternation can be maintained and guaranteed, which can effectively shorten the fermentation period. A device for adding bacteria is set up on the tipping machine, which can spray evenly and proportionally in the fermentation process. At the same time, the ventilation pipe can be laid at the bottom of the tank to increase the ventilation capacity. There are also equipment using electricity, no exhaust pollution, odor and water seepage can be effectively controlled.

Groove Type Commercial Compost Turner for Sale

The trough tipper is suitable for fine and large-scale production, which is beneficial to production management and production cost control. Tank fermentation equipment mainly refers to tank type overturning and throwing machine. Tank type overturning and throwing machine is a kind of equipment matching with fermentation tank.

Generally speaking, the strip and pile fermentation is a relatively primitive fermentation mode, with long fermentation cycle, general fermentation effect and large area, but the production process is simple, the equipment debugging is convenient, and the cost is low. Tank fermentation has strong controllability, can effectively shorten the fermentation cycle, and has good fermentation effect. However, the civil engineering cost is relatively high, the equipment often needs to be customized, and the installation cost is high.

20,000 Tons/Year Compound Fertilizer Production Line.

The entire arrangement of creation line, which is furnished with cutting edge and high-productivity machines, can accomplish 20.000 tons compound manure creation yearly. As per the limit, our compound manure gear is isolated into 20.000 tons. 30.000 tons. also, 50.000 tons.Customers can pick whichever creation line freely. The compound fertilizer production lines is with lower speculation. what’s more, better monetary returns. The Complete hardware are circulated minimally, sensibly, and logical. All machines. for example, compost mixer, fertilizer granulator machine, manure covering machine and so on run easily, with highlights of more energysaving, lower upkeep cost, and simpler activity.

NPK Compound Fertilizer Production Line with Rotary Drum Granulator — Compound Fertilizer Production Line with Rotary Drum Granulator

Preferred position of High-yield Compound Fertilizer Production Line

1.Wide crude materials range. Our compound manure creation line applies to granulation of different sorts of crude materials, for example, fertilizer.pharmaceuticals, synthetic substances, and feed and so on

2. High compound compost yield. This creation line can deliver various convergences of compound compost as per the proportion of crude materials.

3. Minimal effort. You realize all compost machines are produced by our own. There is no middleman.no merchants, which precisely implies we are straightforwardly vender. We assembling, and we do unfamiliar exchange boosting the advantages of our clients with low speculation, Besides. it is workable for our customers to contact with us as expected if there is some technica issues or amassing questions.

4. Well phvsical character. Compound compost created by our creation line is with little dampness retention, and simple stockpiling, particularly helpful for motorized application.

5. The entire arrangement of manure production line gathers long stretches of specialized insight and profitability. It is a highefficiency and low-power compost creation line advanced, changed, and desianed times, which has effectively settled issues of low productivity and significant expenses at home and abroad.

Email: info@fertilizer-plants.com

In an organicfertilizer plant, what is the necessary space? What number of laborers to work? Furthermore, how to introduce the machines?

Taking a little scope natural compost process plant (disc granulation line with a yearly yield of 5000 tons) for instance.

Small Scale Organic Fertilizer Prodution Plant

Space required as underneath:

Maturation stage: 20*5m.
Grinding stage: 40*18m.

It is an auto preparing line. 4 laborers are sufficient to work and to keep the persistent creation of natural compost.

specialist for fertilizer turner activity in maturation stage.
specialist for taking care of crude material.
laborer for packaging machine.
specialist for control bureau.
Packing Machine for Organic and Compound Fertilizer Plants

For establishment, here are two choice.

choice 1: purchaser introduce themselves. We give processing plant plan and format.

alternative 2: we can send 2 enaineers for establishment, authorizing and preparing. Purchasers should bear visa expenses. round tickets, convenience and so on with pay 100USD every day per engineer. It will take around 20 days to complete the establishment and preparing.

Email: info@fertilizer-plants.com

Mobile Phone: +86 180-3757-2883

What factors should be considered when pelleting potassium fertilizer?

Key factors that you should consider.

We all know that the development of agriculture is inseparable from the help of fertilizer, and there are many kinds of fertilizers. In the past, we often introduced organic fertilizer and chemical fertilizer, but today we have to introduce the related knowledge of potash fertilizer. The production of potash fertilizer is inseparable from the help of potash fertilizer extrusion granulator, just as organic fertilizer cannot do without the help of organic fertilizer equipment. Therefore, we need to pay special attention to the quality of potash fertilizer granulator. Generally speaking, the production of both organic fertilizer and potash fertilizer is inseparable from granulator equipment. Therefore, when producing potassium fertilizer granules, we need to compare the capabilities and characteristics of various granulation processes to select relevant equipment. The key factors to be considered are as follows:

Double roller extrusion fertilizer granulation machine

1. Raw material factor

According to the characteristics of different raw materials, different granulation methods should be selected. For consideration of rolling granulation, it is necessary to investigate whether the fineness of the powder is sufficient. If the raw material is too large, it is not suitable to use rolling pelletizing. If we choose granulating, we need to consider whether the original powder is kneaded with water or other liquids. If there is a certain plasticity in the water or other liquids, if the suspension is wet, it is necessary to consider whether atomization is easy. If atomization is easy, spray granulation can be considered, but spray granulation can be used. The thermal sensitivity of raw materials should be considered.

Potassium Compound Fertilizer Production Line

2. Product requirements

According to different granulation methods, the granularity of the products is quite different. For example, the granularity of spray granulation is small, but the rehydration performance is good. However, the particle size of extrusion granulation products is generally larger, and even can be used to prepare pellets. The products obtained by mixing granulation and fluidized granulation are spherical particles with irregular shape. The smoother spheroid can be obtained by rolling. For regular particles with special shape, extrusion and extrusion granulation are needed. For the selection of product particle shape, the process requirements and convenience of use should be considered. Spray granulation can be used when the particle strength is not high or the strength is too high. If the high strength of the particles is required, it is necessary to consider extrusion granulation and add appropriate binder. The porosity and density of the particles also directly affect the strength of the product. It is a pair of contradiction to improve the porosity and strength at the same time. The size of porosity and density can be adjusted to the required index through the process operation parameters.

3. Other factors

The processing capacity of different granulation methods is very different, and the space occupied by equipment is also very different. Therefore, the investment and processing cost of equipment and civil engineering must be considered. Dry granulation will inevitably lead to dust generation. However, wet granulation needs drying after granulation and consumes energy, all of which should be considered in the process design of granulator.

4. Drying method

Many granules need to be dried. There are many drying methods for particles, and the drying equipment can be divided into two categories: dynamic (such as fluidized bed drying) and static (such as belt drying and box drying) according to the movement state of particles in the drying process; according to the discharging mode, it can be divided into continuous (such as continuous fluidized bed drying, belt drying) and intermittent (box drying). When the liquid content is high, the dynamic drying is easy to agglomerate, so the static drying method is suitable. When the liquid content is low and the particles are hard, dynamic drying can be used. The fluidized bed drying has uniform heating and finishing effect, but the yield of finished product is lower than that of box drying. Continuous drying equipment is mainly suitable for large tonnage single variety. For the production of medium and small tonnage and various varieties, the intermittent drying equipment is more suitable.

The best production technology of organic-inorganic compound fertilizer

Organic-inorganic compound fertilizer is a new type of fertilizer made of fermented organic materials such as animal manure and plant residues, adding some chemical fertilizers, and then mixing them thoroughly. It not only has the advantages of inorganic fertilizers with fast fertilizer efficiency, but also has the advantages of organic fertilizers to improve soil and lasting fertilizer effects. It can complement each other’s strengths and complement each other to maintain and improve soil fertility, increase crop yields, improve the quality of agricultural products, and achieve high yield, high efficiency, high quality, and ecological safety. The purpose of application is of great significance for maintaining sustainable agricultural development.

Complete Machines for Organic-Compound Fertilizer Production

In order to accelerate the promotion and application of organic-inorganic compound fertilizer, the following three links must be grasped in actual production:

1. Pre-treatment of organic materials.

Composting Machine for Organic-Compound Fertilizer

The pretreatment process usually refers to the organic fertilizer fermentation process. Fermentation maturity is the quality basis of organic fertilizer. The ideal conditions for fermentation include:

Moisture. Maintaining proper water content is the primary condition for promoting microbial activity and composting fermentation. Generally, the maximum water holding capacity is about 60%.

Ventilation. The use of composting equipment to maintain proper air in the pile is beneficial to the reproduction and activity of aerobic microorganisms and promotes the decomposition of organic matter. When composting at high temperature, attention should be paid to proper accumulation of tightness. In trough fermentation, try to add auxiliary materials according to the process requirements to facilitate aeration.

Carbon to nitrogen ratio. The ratio of carbon to nitrogen for the normal decomposition of organic matter by microorganisms is 25:1. The ratio of carbon to nitrogen in legume green manure is 15-25:1, weeds are 25-45:1, and grass crop stems are 60-100:1.

2. Granulation and drying adjustment.

Organic-inorganic compound fertilizer can be produced by a typical solid agglomerate process, and the process is basically similar to that of chemical compound fertilizer. The difference is that the granulation needs to adopt a rotating drum and a disc two-stage granulation, and drying also requires continuous two-stage drying to make the moisture reach the requirements of particle strength and non-caking. The production of organic-inorganic compound fertilizer also needs to add 30% of organic materials.

3. Requirement of ingredient group.

The mandatory technical standards for organic-inorganic compound fertilizers stipulate that when the nutrient content of (N+P2O5+K2O) is 15-25%, the organic matter content is not less than 20%; when the nutrient content of (N+P2O5+K2O) is greater than 25%, the organic matter content is 15% . Due to its inherent characteristics, organic-inorganic compound fertilizers have a wide variety of organic materials. The factory needs to choose according to local organic resources and must be fully fermented and decomposed. Inorganic nitrogen, phosphorus and potassium must be selected with high nutrient content urea, diammonium phosphate, monoammonium phosphate, potassium chloride, and potassium sulfate. Chemical fertilizers are mostly inorganic salts. If microbial agents are added to organic-inorganic compound fertilizers, the amount of chemical fertilizers added should not be too high, otherwise the activity of microorganisms will be inhibited.

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